Adjustable brake, clutch and accelerator pedals

• US 6,247,381 B1
• Filed: 01/27/2000
• Issued: 06/19/2001
• Est. Priority Date: 01/27/2000
• Status: Expired due to Term

• Current Assignee: Dura Global Technologies Incorporated (Dura Automotive Systems)
• Original Assignee: Dura Global Technologies Incorporated (Dura Automotive Systems)
• Inventors: Toelke, Steven Allen, Smith, Gordon Lloyd, DePotter, Michael William, Bigham, Richard Scott
• Primary Examiner(s): Green, Mary Ann
• Application Number:
  US09/492,238
• Time in Patent Office: 509 Days
• Field of Search: 745/12, 745/13, 745/14, 745/60
• US Class Current: 74/512
• CPC Class Codes: G05G 1/405 infinitely adjustable
• CPC Class Codes: Y10T 74/20528 Foot operated
• CPC Class Codes: Y10T 74/20888 Pedals

Abstract

An adjustable control pedal for a motor vehicle includes an upper arm and a lower arm carrying a pedal and selectively movable relative the upper arm to adjust the position of the pedal. The upper arm has a vertically extending flat or planar portion and a substantially horizontal slot formed at the planar portion. A drive screw is secured to the upper arm and is laterally spaced apart from the planar portion generally parallel to the slot. A drive nut threadably engages the drive screw and moves axially along the drive screw upon rotation of the drive screw. A motor is connected to the drive screw to selectively rotate the drive screw in one direction or the other. The lower arm has a guide extending into the slot which is connected to the drive nut for linear fore-aft sliding movement of the guide along the slot upon rotation of the drive screw and resulting linear fore-aft movement of the pedal. The drive screw is secured to the upper arm through a first self-aligning ball/socket joint and the drive nut is secured to the lower arm through a second self-aligning ball/socket joint so that the drive screw and the drive nut automatically self align as the drive nut travels along the drive screw. The drive screw is preferably secured to the upper arm by a snap-fit connection.

Claims

1. A control pedal comprising, in combination:

an upper arm having a vertically extending planar portion and a slot in the planar portion;

a screw secured to the upper arm and spaced apart from the planar portion;

a nut threadably engaging the screw and adapted to move axially along the screw upon rotation of the screw;

a motor operatively connected to the screw to selectively rotate the screw;

a lower arm having an upper end extending adjacent the upper arm at a side of said upper arm opposite the nut and a pedal at a lower end; and

a guide laterally extending through the slot from the lower arm to the nut, the guide operatively connected to the nut and the lower arm for movement of the guide along the slot and linear fore aft movement of the pedal upon rotation of the screw.

2. The control pedal according to claim 1, wherein the screw is substantially parallel with the slot.

3. The control pedal according to claim 1, wherein the screw is laterally spaced apart from the planar portion.

4. The control pedal according to claim 1, wherein the slot is provided with an insert.

5. The control pedal according to claim 4, wherein the insert has a lower coefficient of friction than the planar portion.

6. The control pedal according to claim 4, wherein the insert extends along sides of the planar portion around at least a portion of the periphery of the slot to form laterally facing bearing surfaces.

7. The control pedal according to claim 6, wherein the lower arm has laterally facing bearing surfaces engaging the bearing surfaces of the insert at each side of the planar portion of the upper arm.

8. The control pedal according to claim 1, wherein the guide is formed by a horizontally extending planar portion of the lower arm.

9. The control pedal according to claim 8, wherein the horizontally extending planar portion of the lower arm is unitary with a vertically extending planar portion of the lower arm.

10. The control pedal according to claim 1, wherein the lower arm has laterally facing bearing surfaces engaging opposite sides of the upper arm planar portion adjacent the slot.

11. The control pedal according to claim 1, wherein the screw is secured to the upper arm through a pivotable joint to align the screw and the nut for the axial movement of the nut along the screw.

12. The control pedal according to claim 1, wherein the lower arm is connected to the nut through a pivotable joint to align the nut and the screw for the axial movement of the nut along the screw.

13. The control pedal according to claim 1, further comprising an attachment securing the screw to the upper arm, wherein one of the upper arm and the attachment has an opening, the other one of the upper arm and the attachment has a protrusion extending into the opening, and the protrusion is adapted to allow insertion of the protrusion into the opening but deny undesired withdrawal of the protrusion from the opening such that the attachment is secured to the upper arm without use of fasteners.

14. The control pedal according to claim 1, wherein the slot forms a bearing surface engaged by the guide to support the lower arm from the upper arm.

15. A control pedal comprising, in combination:

an upper arm;

a screw secured to the upper arm;

a nut threadably engaging the screw and adapted to move axially along the screw upon rotation of the screw, the screw being secured to the upper arm through a pivotable joint to align the screw and the nut for the axial movement of the nut along the screw;

a motor operatively connected to the screw to selectively rotate the screw; and

a lower arm carried by the upper arm and having a pedal at a lower end, the lower arm operatively connected to the nut for fore and aft movement of the pedal relative to the upper arm upon rotation of the screw.

16. The control pedal according to claim 15, wherein the screw is freely pivotable relative to the upper arm to self-align the screw and the nut for axial movement of the nut along the screw.

17. The control pedal according to claim 15, wherein the screw is pivotable relative to the upper arm about a plurality of axes generally perpendicular to a rotational axis of the screw.

18. The control pedal according to claim 15, wherein the pivotable joint is a ball/socket joint.

19. The control pedal according to claim 18, wherein the pivotable joint includes a frusto-conically-shaped engagement surface.

20. The control pedal according to claim 18, wherein the pivotable joint includes a frusto-spherically-shaped engagement surface.

21. The control pedal according to claim 18, wherein a ball portion of the ball/socket joint is unitary with the screw.

22. The control pedal according to claim 15, wherein the pivotable joint forms a snap-fit connection.

23. A control pedal comprising, in combination:

an upper arm;

a screw secured to the upper arm;

a nut threadably engaging the screw and adapted to move axially along the screw upon rotation of said screw;

a motor operatively connected to the screw to selectively rotate the screw; and

a lower arm carried by the upper arm and having a pedal at a lower end, the lower arm operatively connected to the nut for fore and aft movement of the pedal relative to the upper arm upon rotation of the screw, the lower arm being connected to the nut through a pivotable joint to align the nut and the screw for the axial movement of the nut along the screw.

24. The control pedal according to claim 23, wherein the nut is freely pivotable relative to the lower arm to self-align the screw and the nut for axial movement of the nut along the screw.

25. The control pedal according to claim 23, wherein the nut is pivotable relative to the lower arm about a plurality of axes generally perpendicular to a rotational axis of the screw.

26. The control pedal according to claim 23, wherein the pivotable joint is a ball/socket joint.

27. The control pedal according to claim 26, wherein the pivotable joint includes a frusto-spherically-shaped engagement surface.

28. The control pedal according to claim 26, wherein a socket portion of the ball/socket joint is unitary with the nut.

29. The control pedal according to claim 23, wherein the pivotable joint forms a snap-fit connection.

30. A control pedal comprising, in combination:

an upper arm;

a screw;

an attachment secured to the upper arm and supporting the screw;

a nut threadably engaging the screw and adapted to axially move along the screw upon rotation of the screw;

a motor operatively connected to the screw to selectively rotate the screw;

a lower arm carried by the upper arm and having a pedal at a lower end, the lower arm operatively connected to the nut for fore and aft movement of the pedal relative to the upper arm upon rotation of the screw; and

wherein one of the upper arm and the attachment has an opening and the other of the upper arm and the attachment has a protrusion extending into the opening, and one of the opening and the protrusion has a resiliently deformable portion which deforms to a clearance position during insertion of the protrusion into the opening to allow insertion of the protrusion into the opening and resiliently moves From the clearance position to an interference position after insertion of the protrusion onto the opening to deny undesired withdrawal of the protrusion from the opening such that the attachment is secured to the upper arm without use of fasteners.

31. The control pedal according to claim 30, wherein the opening is formed in a vertically extending planar portion of the upper arm.

32. A control pedal comprising, in combination:

an upper arm;

a screw;

an attachment secured to the upper arm and supporting the screw;

a nut threadably engaging the screw and adapted to axially move along the screw upon rotation of the screw;

a motor operatively connected to the screw to selectively rotate the screw;

a lower arm carried by the upper arm and having a pedal at a lower end, the lower arm operatively connected to the nut for fore and aft movement of the pedal relative to the upper arm upon rotation of the screw; and

wherein one of the upper arm and the attachment has an opening and the other of the upper arm and the attachment has a protrusion extending into the opening, the protrusion is adapted to allow insertion of the protrusion into the opening but to deny undesired withdrawal of the protrusion from the opening such that the attachment is secured to the upper arm without use of fasteners, the opening is formed in a vertically extending planar portion of the upper arm, at least a portion of the protrusion is resiliently deformable, and the protrusion is provided with at least one resiliently deformable finger.

33. The control pedal according to claim 32, wherein the finger is inwardly deformable toward a central axis of the protrusion.

34. The control pedal according to claim 32, wherein the finger carries an abutment preventing withdrawal of the protrusion from the opening except when the finger is inwardly deformed.