Wire spacers for connecting cables to connectors

• US 6,250,951 B1
• Filed: 05/26/2000
• Issued: 06/26/2001
• Est. Priority Date: 04/23/1999
• Status: Active Grant

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Mortensen, Karl E., Dupuis, Joseph E., Miller, Alan C., Milner, John J.
• Primary Examiner(s): TA, THO DAC
• Application Number:
  US09/578,863
• Time in Patent Office: 396 Days
• Field of Search: 439/460, 439/344, 439/676, 439/418, 439/941, 439/934, 174/32, 174/34, 174/27, 174/138.E, 174/146
• US Class Current: 439/460
• CPC Class Codes: H01R 13/5829 the clamping part being flexibly or hingedly connected to the housing
• CPC Class Codes: H01R 13/6463 using twisted pairs of wires
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: Y10S 439/934 High voltage barrier, e.g. surface arcing or corona preventing insulator

Abstract

An electrical connector has a connector body with a cable cavity at its cable connection end and a strain relief coupled to the connector body adjacent the cable connection end. The strain relief extends into the cable cavity. A wire spacer is mounted in the cable cavity adjacent to strain relief. This spacer has a central core and four radially outwardly projecting flanges. The flanges are angular spaced from one another by angles of substantially 90 degrees. The spacer maintains separation of twisted wired pairs in a cable which is secured to the connector by the strain relief to enhance the electrical performance of the connector.

Claims

1. A wire spacer for separating twisted wire pairs of a cable extending into an electrical connector strain relief, comprising:

a central core extending along a longitudinal axis; and

four flanges extending radially outwardly relative to said longitudinal axis from said central core and being angularly spaced from one another by angles of substantial ninety degrees, each of said flanges tapering in a direction from a free radial end thereof towards said central core, said central core and said flanges having free longitudinal ends.

2. A wire spacer according to claim 1 wherein

said longitudinal free ends are not fixedly connected to an electrical connector.

3. A wire spacer according to claim 1 wherein

each of said longitudinal free ends is defined by an exposed, planar surface.

4. An electrical cable for electrical communications systems;

comprising;

four twisted wire pairs extending along a longitudinal axis;

a flexible, insulating sheath surrounding at least a longitudinal portion of said four twisted wire pairs, said twisted wire pairs extending from at least one longitudinal end of said sheath; and

a wire spacer extending axially relative said sheath and adjacent said one longitudinal end thereof, said wire spacer being significantly shorter than said sheath along said longitudinal axis and including an axially extending central core and four angularly spaced flanges extending radially outwardly from said central core defining four separate chambers, each of said chambers receiving one of said twisted wire pairs to maintain separation therebetween even when said twisted wire pairs are radially compressed, said core and each of said flanges having opposite first and second free longitudinal ends not fixedly attached to an electrical connector.

5. An electrical cable according to claim 4 wherein

said flanges extend radially outwardly from said central core to at least near said sheath.

6. An electrical cable according to claim 4 wherein

said wire spacer extends outside said sheath adjacent one longitudinal end thereof.

7. An electrical cable according to claim 4 wherein

each of said free ends is defined by an exposed, planar surface.

8. An electrical connector, comprising:

a connector body having a cable cavity at a cable connection end of said connector body;

a cable strain relief coupled to said connector body adjacent said cable connection end and extending into said cable cavity; and

a wire spacer, received in said cable cavity adjacent said strain relief and relatively movable relative to said connector body, said wire spacer having a central core and four radially outwardly projecting flanges, said flanges being angularly spaced from one another by angles of substantially ninety degrees.

9. An electrical connector according to claim 8 wherein

said strain relief comprises an engagement member movable in only one radial between a receiving position and an engaged position extending into said cable cavity.

10. An electrical connector according to claim 9 wherein

said engagement member is coupled to said connector body by a hinge portion and a frangible portion at opposite parts thereof.

11. An electrical connector according to claim 8 wherein

a cable having four twisted wire pairs extends into said cable cavity and is engaged by said strain relief;

and

said wire spacer extends into said cable with said core extending between said four twisted wire pairs and with said flanges separating said four twisted wire pairs.

12. An electrical connector according to claim 11 wherein

said cable comprises an insulating sheath surrounding said four twisted wire pairs and said wire spacers, extending into said cable cavity, and being directly engaged by said strain relief.

13. An electrical connector according to claim 11 wherein

said connector body has electrical contacts mounted therein adjacent a connector end thereof opposite said cable connection end;

and

said contacts are adapted to engage and be electrically connected to conductors in said twisted wire pairs.

14. An electrical connector according to claim 11 wherein

said strain relief comprises an engagement member movable in only one radial direction between a receiving position and an engaged position extending into said cable cavity and gripping said cable between said engagement member and a wall of said connector body defining said cable cavity.

15. An electrical connector according to claim 8 wherein

said cable cavity extends along a longitudinal axis into said connector body;

said strain relief extends radially relative to said longitudinal axis into said cable cavity; and

said wire spacer is movable radially in said cable cavity relative to said longitudinal axis.

16. An electrical connector according to claim 15 wherein

a cable having four twisted wire pairs extends into said cable cavity and is engaged by said strain relief, and

said wire spacer extends into said cable with said core extending between said four twisted wire pairs and with said flanges separating said four twisted wire pairs.