Electrically heated panel apparatus

• US 6,252,198 B1
• Filed: 07/26/2000
• Issued: 06/26/2001
• Est. Priority Date: 02/16/1998
• Status: Expired due to Fees

• Current Assignee: Pulse Home Products (Hong Kong) Ltd. (Newell Brands Inc.)
• Original Assignee: Pulse Home Products (Hong Kong) Ltd. (Newell Brands Inc.)
• Inventors: Malkin, Raymond
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): FASTOVSKY, LEONID M
• Application Number:
  US09/626,153
• Time in Patent Office: 335 Days
• Field of Search: 219/212, 219/528, 219/501, 219/505, 219/539, 219/549, 219/497
• US Class Current: 219/212
• CPC Class Codes: H05B 3/56 Heating cables

Abstract

A heating element (2) for an electrically heated panel (22) is provided having a heating conductor (4), a first temperature sensing conductor (6) and a second temperature sensing conductor (8). The first temperature sensing conductor (6) and the second temperature sensing conductor (8) are separated via a layer of material whose impedance varies with temperature. The second temperature sensing connector (8) is straight tinsel conductor whilst the first temperature sensing conductor (6) and the heating conductor (4) are helical wound in opposite senses about the axis of the heating element (2).

Claims

1. An electrically heated panel apparatus comprising:

a heating element having a heating conductor, a fast temperature sensing conductor and a second temperature sensing conductor, said heating conductor, said first temperature sensing conductor and said second temperature sensing conductor being coaxially and integrally formed, said first sensing conductor and said second temperature sensing conductor being separated by a temperature responsive layer with an impedance that varies with temperature, and said heating conductor being separated from said first temperature sensing conductor and said second temperature sensing conductor by an insulating layer; and

a temperature sensing circuit connected to said first temperature sensing conductor and said second temperature sensing conductor for controlling current flowing through said heating conductor in dependence upon a sensed impedance of said temperature responsive layer.

2. An apparatus as claimed in claim 1, wherein said heating conductor is disposed within said heating element radially outwardly of said first temperature sensing conductor and said second temperature sensing conductor.

3. Apparatus as claimed in claim 1, wherein a radially innermost of said conductors is a straight conductor running along a central axis of said heating element with radially outer of said conductors being helical wound about said central axis.

4. Apparatus as claimed in claim 1, wherein two of said conductors are helical wound in opposite directions around a central axis of said heating element and said electrically heated panel apparatus includes a circuit for detecting a short circuit between said conductors.

5. Apparatus as claimed in claim 1, wherein said temperature responsive layer is doped polyvinylchloride.

6. Apparatus as claimed in claim 5, wherein said polyvinylchloride is doped with steayl dimethyl benzyl ammonium chloride.

7. Apparatus as claimed in claim 1, wherein at least one of said heating conductor, said first temperature sensing conductor and said second temperature sensing conductor are comprise copper wire.

8. Apparatus as claimed in claim 3, wherein said helical wound conductors have between 800 and 1500 turns per meter.

9. Apparatus as claimed in claim 1 comprising an overheat protection circuit responsive to said temperature sensing circuit to interrupt current flow through said heating conductor should the sensed temperature of said heating element exceed a predetermined threshold value.

10. Apparatus as claimed in claim 1, wherein said overheat protection circuit includes a thermal fuse arranged to interrupt current supply to said apparatus when said sensed temperature of said heating element exceed said predetermined threshold value.

11. Apparatus as claimed in claim 1, wherein said electrically heated panel apparatus is an electric blanket.