Control of delivery pressure in CPAP treatment or assisted respiration

• US 6,253,764 B1
• Filed: 05/07/1997
• Issued: 07/03/2001
• Est. Priority Date: 05/08/1996
• Status: Expired due to Term

• Current Assignee: Resmed Limited (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Calluaud, Michel
• Primary Examiner(s): Lewis, Aaron J.
• Application Number:
  US08/851,940
• Time in Patent Office: 1,518 Days
• Field of Search: 128/204.18, 128/204.21, 128/204.23, 128/204.26, 128/205.24
• US Class Current: 128/204.18
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/202 electrically actuated
• CPC Class Codes: A61M 16/206 Capsule valves, e.g. mushroom, membrane valves

Abstract

A pressure control apparatus (10) for CPAP treatment or assisted respiration. The apparatus (10) includes an inlet chamber (20) for connection to a primary supply of air or other breathable gas at a pressure at or above a maximum treatment pressure, an outlet chamber (30) for communication with a mask (14) or the like, a diaphragm (32) for communication with a portion of the outlet chamber (30), means (22) to provide a predetermined force to the diaphragm (32), a first valve means (36) operable to open a flow path between the outlet chamber (30) and the inlet chamber (20) in response to deflection of the diaphragm (32) in a first direction and a second valve means (40) operable to provide an exhaust path from the outlet chamber (30) to atmosphere in response to deflection of the diaphragm (32) in a second direction opposite to the first direction. When the pressure of gas in the outlet chamber (30) produces a force on the diaphragm (32) below the predetermined force the force differential on the diaphragm (32) causes it to deflect in the first direction and cause the first valve means (36) to open and to cause an equilibrating flow of gas from the inlet chamber (20). When the pressure of gas in the outlet chamber (30) produces a force on the diaphragm (32) above the predetermined force the force differential on the diaphragm (32) causes it to deflect in the second direction and cause the second valve means (40) to open.

Claims

1. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising:

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to case an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said reference force providing means comprises a predetermined mass adapted to urge said diaphragm in said first direction;

wherein said apparatus includes a control valve member slidable within a control valve member housing; and

wherein said apparatus includes weights adapted to be added to said control valve member to vary said mass.

2. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising:

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to cause an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said reference force providing means comprises a predetermined mass adapted to urge said diaphragm in said first direction;

wherein said apparatus includes a control valve member slidable within a control valve member housing; and

wherein said control valve member housing includes a control valve inlet in communication with a secondary supply gas below said maximum treatment pressure.

3. An apparatus according to claim 2, wherein said secondary supply of gas is provided by passing a portion of the primary supply through a pressure reducing valve operable to reduce the pressure of the secondary gas supply to said treatment pressure.

4. An apparatus according to claim 3, wherein said pressure reducing valve is adapted to provide fixed or variable pressure reduction.

5. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising:

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to cause an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said reference force providing means comprises a predetermined mass adapted to urge said diaphragm in said first direction;

wherein said apparatus includes a control valve member slidable within a control valve member housing; and

wherein said control valve member housing includes a control valve outlet to atmosphere.

6. An apparatus according to claim 5, wherein said control valve member includes a groove adapted to provide a flow path between said control valve inlet and said control valve outlet when urged in said second direction.

7. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising;

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to cause an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said reference force providing means comprises a predetermined mass adapted to urge said diaphragm in said first direction;

wherein said apparatus includes a control valve member slidable within a control valve member housing; and

wherein said control valve member includes a magnet disposed on the control valve side of the diaphragm.

8. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising:

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to cause an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said predetermined force providing means comprises a spring adapted to urge said diaphragm in said first direction;

wherein varying the resilience of the spring varies said predetermined force and said treatment pressure; and

wherein said first valve means is a plug valve member having an elongate tail terminating in a magnet disposed on the outlet chamber side of the diaphragm.

9. An apparatus according to claim 8, wherein said plug valve member magnet and said control valve member magnet are configured to attract each other.

10. A pressure control apparatus for CPAP treatment or assisted respiration, said apparatus comprising:

an inlet chamber for connection to a primary supply of air or other breathable gas at a pressure at or above a minimum treatment pressure;

an outlet chamber for communication with a mask;

a diaphragm for communication with a portion of said outlet chamber;

means to provide a predetermined force to said diaphragm;

a first valve means operable to open a flow path between said outlet chamber and said inlet chamber in response to deflection of said diaphragm in a first direction; and

a second valve means operable to provide an exhaust path from said outlet chamber to atmosphere in response to deflection of said diaphragm in a second direction opposite to said first direction;

wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm below said predetermined force the force differential on said diaphragm causes it to deflect in said first direction and cause said first valve means to open and to cause an equilibrating flow of gas from said inlet chamber, and further wherein when the pressure of gas in said outlet chamber produces a force on the diaphragm above said predetermined force the force differential on said diaphragm causes it to deflect in said second direction and cause said second valve means to open;

wherein said reference force providing means comprises a predetermined mass adapted to urge said diaphragm in said first direction; and

wherein said apparatus includes an exhaust chamber in communication with said outlet chamber including at least one exhaust port, and an exhaust control chamber in communication with a tertiary supply of gas above said treatment pressure and including an exhaust port control diaphragm adapted to open or close said exhaust port(s) to atmosphere wherein when said second valve means is closed said tertiary air supply deflects said exhaust port control diaphragm into closing said exhaust port and further wherein opening of the second valve means is open said exhaust control chamber vents to atmosphere thereby relaxing said exhaust port control diaphragm and opening said exhaust port to provide an exhaust path from said outlet chamber to said exhaust chamber to atmosphere.

11. An apparatus according to claim 10, wherein said tertiary gas supply is provided by passing a portion of said secondary gas supply through a flow restrictor.

12. An apparatus according to claim 10, wherein deflection of the diaphragm in the first direction causes the diaphragm to abut and thereafter displace the first plug valve member to an open position allowing communication between the inlet chamber and the outlet chamber and the control valve member to be urged by said mass to a first position blocking communication between the control valve member housing inlet and outlet and further wherein deflection of the diaphragm in the second direction causes the diaphragm to abut and thereafter displace the control valve member to a second position aligning said groove with the control valve member inlet and outlet thereby providing communication therebetween to vent said exhaust control chamber to atmosphere and open said exhaust port(s), whereby when said control valve member is in the second position the attraction between said magnets urges said first plug valve member to a closed portion.

13. An apparatus according to claim 10, wherein said exhaust chamber, said exhaust control chamber and said exhaust port control diaphragm are incorporated into a mask assembly attached to, or integral with, said mask and further, wherein said exhaust control chamber communicates with said main body by an exhaust servo valve supply tube.