Downhole power generation

• US 6,253,847 B1
• Filed: 08/05/1999
• Issued: 07/03/2001
• Est. Priority Date: 08/13/1998
• Status: Expired due to Term

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Stephenson, Kenneth E.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US09/368,748
• Time in Patent Office: 698 Days
• Field of Search: 166/241.1, 166/65.1, 166/248, 204/196.04, 204/194, 204/421
• US Class Current: 166/248
• CPC Class Codes: C23F 13/16 Electrodes characterised by the combination of the structure and the material
• CPC Class Codes: H01M 4/521 of iron for aqueous cells
• CPC Class Codes: H01M 6/04 Cells with aqueous electrolyte
• CPC Class Codes: H01M 6/18 with solid electrolyte
• CPC Class Codes: H01M 6/185 with oxides, hydroxides or oxysalts as solid electrolytes
• CPC Class Codes: H01M 6/26 Cells without oxidising active material, e.g. Volta cells

Abstract

There is provided downhole power generation apparatus with a first electrode, a second electrode and an electrolyte, wherein the first electrode comprises a casing within a borehole. The first electrode and the second electrode are formed from dissimilar metals and by appropriate selection of the two dissimilar metals, the casing functions as the cathode. Typically the first electrode is formed from a steel casing and the second electrode is of zinc. The second electrode is provided on an insulated connector joining at least two sections of casing. Power is extracted in an electrical load connected between the casing and the second electrode. Where a cement holds the casing in place within the borehole, it serves as the electrolyte. The cement is provided with additives to improve its conductivity. The first electrode is provided with oxide coatings, such as iron (III) oxide, to mediate the electrolytic reaction at the cathode. A method of generating electrical power down a borehole is also provided, the method comprising positioning at least one hollow cylinder made from a first material within a borehole, placing a dissimilar second material within the borehole, the first and second materials both communicating with a common electrolytic medium, thereby to form an electrolytic cell, and connecting an electrical load to the first and second materials to complete an electrical circuit and allow a current to flow through the load.

Claims

1. A downhole electrical power generation apparatus comprising:

a first electrode comprising at least part of a borehole casing within a borehole;

a second electrode; and

a cement used to hold the first electrode in place, the cement comprising an electrolyte in electrical communication with the first and second electrodes.

2. A downhole power generation apparatus according to claim 1, wherein the first electrode is a cathode and the second electrode is an anode.

3. A downhole power generation apparatus according to claim 2, wherein the first electrode and the second electrode are formed from dissimilar metals.

4. A downhole power generation apparatus according to claim 3, wherein the first electrode is formed from a steel casing and the second electrode is of zinc.

5. A downhole power generation apparatus according to claim 1, wherein the second electrode is provided on an insulated connector joining at least two sections of casing.

6. A downhole power generation apparatus according to claim 1, wherein the second electrode is provided by a sacrificial electrode placed at the bottom of the borehole and in electrical communication via an electrical load to the first electrode.

7. A downhole power generation apparatus according to claim 1, wherein the cement is provided with additives to improve its conductivity.

8. A downhole power generation apparatus according to claim 1, wherein the electrodes are provided with coatings of compounds to mediate the electrolytic reactions.

9. A downhole power generation apparatus according to claim 8, wherein the first electrode is provided with oxide coatings to mediate the electrolytic reaction at the cathode.

10. A downhole power generation apparatus according to claim 9, wherein the coating is iron (III) oxide.

11. A downhole power generation apparatus according to claim 1, wherein iron (III) oxide is incorporated into the first electrode by pre-rusting the first electrode before it is inserted downhole.

12. A method of downhole electrical power generation comprising the steps of:

positioning in place within a borehole with a cement at least part of a borehole casing made from a first material the cement comprising an electrolytic medium;

placing a dissimilar second material within the borehole, the first and second material both communicating with the electrolytic medium, thereby to form an electrolyte cell; and

connecting an electrical load to the first and second materials to complete an electrical circuit and allow a current to flow through the load.

13. A method according to claim 12, further comprising placing a plurality of parts of the borehole casing made from the first material within a borehole, and connecting successive parts of the borehole casing via an insulated connector bearing the dissimilar second material.

14. A method according to claim 13, further comprising providing an electrical load on the insulated connector, electrical communication between the first and second material being via the load.

15. An apparatus for downhole electrical power generation comprising:

first and second electrodes of dissimilar materials located in proximity downhole, but electrically separated, the first electrode comprising at least a part of a borehole casing held in place within a borehole;

a cement used to hold the at least part of the borehole casing in place, the cement comprising an electrolytic medium in the vicinity of the electrodes, to form with the electrodes an electrolytic cell; and

a conductor adapted to conduct electric current from one electrode via an electrical device, to the other electrode.