Adjustable lumbar support

• US 6,254,186 B1
• Filed: 03/01/1999
• Issued: 07/03/2001
• Est. Priority Date: 09/05/1996
• Status: Expired due to Term

• Current Assignee: Kongsberg Automotive ASA
• Original Assignee: Henderson'S Industries Pty., Ltd.
• Inventors: Falzon, Mark
• Primary Examiner(s): Cuomo, Peter M.
• Assistant Examiner(s): WHITE, RODNEY BARNETT
• Application Number:
  US09/254,088
• Time in Patent Office: 855 Days
• Field of Search: 297/284.4, 297/284.8, 297/284.1, 297/284.2, 297/284.3
• US Class Current: 297/284.1
• CPC Class Codes: B60N 2/6671 with cable actuators
• CPC Class Codes: B60N 2/6673 with motor driven adjustments

Abstract

An adjustable lumbar support for the backrest of a seat, including an elongate flexible band having first and second ends attachable to sides of a backrest. A drive member is connected to the band so as to tension the band and so decrease the extent to which the band curves rearwardly with respect to the ends thereof. The band includes a plurality of pleats, extending transverse to the length of the band and arranged to expand or collapse in response to changes in the longitudinal tension in the band. As shown, the pleats form part of a shield overlying a tensionable strap. In another arrangement (not shown) the pleats are disposed between and interconnect adjacent relatively rigid rib-like elements. The drive may include a motor driving a screw-threaded spindle arranged at right angles thereto and connected to the band so that the spindle extends in the longitudinal direction of the band. A carriage responds to rotation of the spindle so as to tension the band.

Claims

1. A lumbar support for use with the backrest of a seat, said support including, an elongate band having a first end and a second end and a front load bearing surface located between said ends, each said end being connectable to a respective one of two sides of said backrest between which the band extends when in use, drive means connected to said band and being operable to vary longitudinal tension in the band, said load bearing surface having a rearward curvature between said ends at least when said longitudinal tension is relatively low, and a plurality of pleats located between said first and second ends, each said pleat forming part of said band and being responsive to variation in said longitudinal tension so as to fold or unfold and thereby vary said rearward curvature.

2. A lumbar support according to claim 1, wherein said band includes a strap member which extends between said first and second ends, and a shield member which overlies at least part of a front surface of said strap member and which includes said pleats.

3. A lumbar support according to claim 2, wherein each said pleat has a front surface, and said pleat front surfaces combine to form said load bearing surface of the band.

4. A lumbar support according to claim 2, wherein each said pleat has a width in the longitudinal direction of said band and a depth extending in the front to back direction of said shield member, and the width of each said pleat reduces in response to an increase in said tension and thereby increases said depth.

5. A lumbar support according to claim 4, wherein said strap member has a rearward curvature between said ends at least when said tension is relatively low and which reduces as said tension increases, and a change in the rearward curvature of said load bearing surface results from a combined influence of a change in said pleat depth and a change in the rearward curvature of said strap member.

6. A lumbar support according to claim 2, wherein said strap member and said shield member each has a first end adjacent said band first end and a second end adjacent said band second end, said second end of the shield member is connected to said strap member so as to be restrained against movement relative to the strap member in at least one direction generally parallel to the longitudinal axis of said band, and the first end of said strap member is able to move relative to the first end of said shield member either in said one direction or in a direction opposite thereto.

7. A lumbar support according to claim 6, wherein mounting means is provided at each said end of the band and is operable to connect the respective said band end to a respective said side of the backrest, said second end of the strap member is attached to the mounting means at said second end of the band, said drive means and said first end of the shield member are connected to the mounting means at said first end of the band, and said drive means is connected to said first end of the strap member so as to be operable to move said first end of the strap member relative to said first end mounting means.

8. A lumbar support according to claim 7, wherein said drive means includes an electric motor attached to said first end mounting means and a screw threaded spindle drivably connected to said motor so as to rotate in response to operation of the motor, said spindle has its rotational axis extending generally in the longitudinal direction of said band and transverse to the axis of said motor, and said spindle is connected to said strap member first end so said first end of the strap member moves relative to the adjacent said mounting means in response to said spindle rotation.

9. A lumbar support according to claim 1, wherein each said pleat has a width in the longitudinal direction of said band and a depth extending in the front to back direction of said support, and the width of each said pleat reduces in response to an increase in said tension and thereby increases said depth.

10. A lumbar support according to claim 1, wherein said band includes a plurality of relatively rigid elements which are spaced apart in the longitudinal direction of said band, and at least one said pleat is located between and interconnects each two adjacent said elements.

11. A lumbar support according to claim 10, wherein each said element has a front surface, and said element front surfaces combine to form said load bearing surface of the band.

12. A lumbar support according to claim 10, wherein each said element is an elongate member having its longitudinal axis extending transverse to the longitudinal axis of said band.

13. A lumbar support according to claim 12, wherein each said element is a hollow member having a front wall and two side walls connected to the front wall and spaced apart in the longitudinal direction of said band.

14. A lumbar support according to claim 13, wherein said front wall is curved in the direction of the longitudinal axis of the element so that said front surface of the element has a convex curvature, and said front wall curvature has a forward projection which is greatest intermediate ends of said element.

15. A lumbar support according to claim 12, wherein an extension piece is located at each end of each said element, each said extension piece extends beyond a respective adjacent end of the element and is hingedly connected to the respective adjacent end of the element for movement relative to the element about an axis extending generally in the longitudinal direction of said band.

16. A lumbar support according to claim 10, wherein mounting means is connected to each said band end and is operable to connect the respective said band end to a respective one of said backrest sides, and said elements are located between said mounting means.

17. A lumbar support according to claim 10, wherein said drive means includes a manually operable actuator and a drive connection which drivably connects the actuator to said band.

18. A lumbar support according to claim 17, wherein said drive connection includes a flexible cable having a tubular cover and a wire core slidable axially within said tubular cover, the opposite ends of said core are connected to said actuator and said band second end respectively, and the opposite ends of said cover are connected to said actuator and said band first end respectively.

19. A lumbar support according to claim 10, wherein said elements are arranged in a series which extends in the longitudinal direction of said band and is located substantially midway between said band ends, and said drive means is operable to reduce or extend the length of said series and thereby vary said rearward curvature.

20. A lumbar support according to claim 10, wherein said drive means includes an electric motor connected to said band first end, and a drive connection which is responsive to operation of said motor and which drivably connects said motor to said band second end.

21. A lumbar support according to claim 20, wherein said drive connection includes a rotatable screw threaded spindle having its rotational axis extending generally in the longitudinal direction of said band and transverse to the axis of said motor, means connecting said spindle to said motor so that said spindle rotates in response to operation of said motor, a carriage connected to said spindle so as to move relative to said band in the longitudinal direction thereof in response to rotation of said spindle, and at least one flexible cable having opposite ends thereof connected to said carriage and said band second end respectively.

22. A lumbar support according to claim 21, wherein part of said cable is located behind said elements, and the longitudinal axis of said cable part extends substantially parallel to the longitudinal axis of said band and is located substantially midway between ends of each said element.

23. A lumbar support according to claim 21, including two said flexible cables each of which is located on a respective opposite side of the longitudinal axis of said band and extends substantially parallel to said longitudinal axis of said band, and said cables are located behind said elements and adjacent to respective opposite ends of said elements.

24. A lumbar support according to claim 20, wherein said elements are arranged in a series which extends in the longitudinal direction of said band and is located substantially midway between said band ends, and said drive means is operable to reduce or extend the length of said series and thereby vary said rearward curvature.

25. A lumbar support according to claim 20, including a second said drive means having an electric motor which is connected to said band second end and a drive connection which is responsive to operation of said second drive means motor and which drivably connects that motor to said band first end.

26. A lumbar support according to claim 25, wherein each said drive connection includes a rotatable screw threaded spindle having its rotational axis extending generally in the longitudinal direction of said band and transverse to the axis of the respective said motor, means connecting said spindle to the respective said motor so that the spindle rotates in response to operation of that motor, a respective carriage connected to said spindle of each said drive connection so as to move relative to said band in the longitudinal direction thereof in response to rotation of the spindle, and at least one flexible cable having each of opposite ends of said at least one flexible cable connected to a respective one of said carriages.

27. A lumbar support according to claim 26, wherein said at least one flexible cable comprises two said cables, each opposite end of each said cable is connected to a respective one of said carriages, and each said cable is located on a respective opposite side of the longitudinal axis of said band and is laterally spaced from that axis.

28. A lumbar support according to claim 27, wherein a lever is attached to the carriage of said second drive means and each said cable is connected to the carriage of said second drive means by way of said lever, each said cable is connected to a respective one of two opposite end portions of said lever, said lever is connected by a pivotal connection to said band second end for movement about a pivotal axis extending in the front to back direction of said band, and said pivotal connection is located between said end portions.

29. A lumbar support according to claim 28, wherein said pivotal connection is located substantially midway between said cables, and said lever attachment to the carriage of said second drive means is located substantially midway between said pivotal connection and one of said cables.

30. A lumbar support according to claim 28, wherein said pivotal connection is substantially aligned with the rotational axis of the spindle of the first said drive means.

31. A seat including a lumbar support according to claim 1.