Microcatheter

• US 6,254,588 B1
• Filed: 05/12/1998
• Issued: 07/03/2001
• Est. Priority Date: 11/13/1995
• Status: Expired due to Term

• Current Assignee: Micro Therapeutics, Inc. (Medtronic Plc)
• Original Assignee: Micro Therapeutics, Inc. (Medtronic Plc)
• Inventors: Wallace, George B., Jones, Michael L., Evans, Scott
• Primary Examiner(s): Nguyen, Anh-Tum T.
• Application Number:
  US09/075,792
• Time in Patent Office: 1,148 Days
• Field of Search: 604/523, 604/525, 604/526, 604/527
• US Class Current: 604/525
• CPC Class Codes: A61M 2025/0042 Microcatheters, cannula or the like having outside diameters around 1 mm or less
• CPC Class Codes: A61M 25/0012 with embedded structures, e.g. coils, braids, meshes, strands or radiopaque coils
• CPC Class Codes: A61M 25/0013 Weakening parts of a catheter tubing, e.g. by making cuts in the tube or reducing thickness of a layer at one point to adjust the flexibility
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/007 Side holes, e.g. their profiles or arrangements; Provisions to keep side holes unblocked
• CPC Class Codes: A61M 25/0075 Valve means

Abstract

Disclosed is an elongate flexible microcatheter, for diagnostic and or therapeutic applications. The microcatheter is provided with a small outside diameter and high degree of flexibility, to facilitate negotiation of small, tortuous vessels such as those encountered in intercranial catheterizations. The catheter is formed from a composite of a series of tubular elements, each extending axially for a different distance along the tubular body. A distal section on one or more of the tubular components is provided with a spiral cut, to modify the flexibility properties of the finished catheter. The catheter may also be provided with an inflatable balloon, and a valve to permit the use of a single lumen for both receiving a guidewire and for conveying inflation media.

Claims

1. A catheter, comprising:

an elongate flexible tubular body having proximal and distal ends, and at least one central lumen extending axially therethrough; and

a spiral cut tubular member within the tubular body, the spiral cut tubular member having at least one flexibility gradient zone, said flexibility gradient zone having a first flexibility at a proximal end thereof, a second flexibility at a distal end thereof, and a continuous change in flexibility along the length of the zone from the first flexibility to the second flexibility.

2. A catheter as in claim 1, wherein said flexibility zone extends for at least about 98% of the length of the catheter.

3. A catheter as in claim 1, wherein said flexibility zone extends for at least about 75% of the length of the catheter.

4. A catheter as in claim 1, wherein said tubular body has a wall thickness between an outside surface of the tubular body and the lumen extending therethrough, and the wall thickness at the proximal end of the flexibility zone is greater than the wall thickness at the distal end of the flexibility zone.

5. A catheter as in claim 1, wherein said flexibility zone comprises a continuous change in wall thickness from the proximal end to the distal end thereof.

6. A catheter as in claim 1, wherein said flexibility zone extends for at least about 148 cm, and has a wall thickness within the range of from about 0.009 inches to about 0.012 inches at the proximal end thereof and within the range of from about 0.0005 inches to about 0.002 inches at the distal end thereof.

7. A catheter as in claim 1, wherein said flexibility zone extends for at least about 148 cm, and has a wall thickness of about 0.012 inches at the proximal end thereof and about 0.001 inches at the distal end thereof.

8. A catheter, comprising:

an elongate flexible tubular body having proximal and distal ends, and at least one central lumen extending axially therethrough; and

a spiral cut tubular member within the tubular body, wherein the spiral cut tubular member has a first flexibility at a proximal end thereof, a second flexibility at a distal end thereof, and a continuous change in flexibility along the length of the spiral cut tubular member from the first flexibility to the second flexibility.

9. A catheter as in claim 8, wherein said spiral cut tubular member extends for at least about 75% of the length of the catheter.

10. A catheter as in claim 8, wherein said spiral cut tubular member has a wall thickness between an outside surface of the tubular member and a lumen extending therethrough, and the wall thickness at the proximal end of the spiral cut tubular member is greater than the wall thickness at the distal end of the spiral cut tubular member.

11. A catheter as in claim 8, wherein said spiral cut tubular member comprises a continuous change in wall thickness from the proximal end to the distal end thereof.

12. A catheter as in claim 11, wherein said spiral cut tubular member has a lumen with a constant diameter between the proximal and distal ends of the tubular member.

13. A catheter as in claim 8, wherein said spiral cut tubular member extends for at least about 148 cm, and has a wall thickness of about 0.012 inches at the proximal end thereof and about 0.001 inches at the distal end thereof.