Fiber optic drop cable

• US 6,256,438 B1
• Filed: 10/29/1999
• Issued: 07/03/2001
• Est. Priority Date: 10/29/1999
• Status: Expired due to Term

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Siecor Operations, LLC (Corning Incorporated)
• Inventors: Gimblet, Michael J.
• Primary Examiner(s): Palmer, Phan T. H.
• Application Number:
  US09/430,604
• Time in Patent Office: 613 Days
• Field of Search: 385/100-114, 385/135, 523/173, 174/23.R
• US Class Current: 385/109
• CPC Class Codes: G02B 6/4422 of the overhead type
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence

Abstract

A fiber optic cable that includes an armor layer having inner and outer surfaces and defining a passageway therethrough, a protective jacket surrounding the armor layer, a plurality of optical fibers extending lengthwise through the passageway, and a water swellable element for inhibiting water migration through the passageway. The water swellable element can be a water swellable layer on at least one of the inner and outer surfaces of the armor layer and/or a water swellable yarn extending through the passageway. The fiber optic cable is preferably tubeless, i.e., free of buffer tubes. In instances in which a water swellable layer is on the inner surface of the armor layer, the optical fibers are capable of contacting the water swellable layer. Alternatively, in instances in which the fiber optic cable includes water swellable yarns but not a water swellable layer on the inner surface of the armor layer, the optical fibers are capable of contacting the armor layer and, more particularly, the plastic coating of the armor layer. The fiber optic cable can exhibit shape retention whereby the fiber optic cable can retain a bent shape.

Claims

1. A fiber optic cable comprising:

an armor layer having inner and outer surfaces and defining a passageway therethrough;

a water swellable layer on at least one of the inner and outer surfaces of said armor layer for inhibiting water migration;

a protective jacket surrounding said armor layer and said water swellable layer; and

at least one optical fiber extending lengthwise through the passageway defined by said armor layer, said optical fiber being capable of contacting at least one of said water swellable layer and said armor layer.

2. A fiber optic cable according to claim 1 wherein said water swellable layer is disposed on at least the inner surface of said armor layer, and wherein said at least one optical fiber is capable of contacting said water swellable layer.

3. A fiber optic cable according to claim 1 wherein said armor layer comprises a metallic layer and a plastic coating on at least the inner surface of the metallic layer.

4. A fiber optic cable according to claim 3 wherein the metallic layer is at least twice as thick as the plastic coating.

5. A fiber optic cable according to claim 3 wherein said armor layer further comprises a plastic coating on the outer surface of the metallic layer.

6. A fiber optic cable according to claim 1 wherein the fiber optic cable is a fiber optic drop cable in which said protective jacket has an outer diameter of about 6.4 mm.

7. A fiber optic cable according to claim 1 wherein the fiber optic cable is free of both buffer tubes and strength members such that the fiber optic cable exhibits shape retention whereby the fiber optic cable retains its shape once the fiber optic cable has been bent.

8. A fiber optic cable according to claim 1 further comprising at least one water swellable yarn disposed within said passageway.

9. A fiber optic cable according to claim 2 further comprising at least one ripcord for facilitating removal of said armor layer and said protective jacket.

10. A fiber optic cable comprising:

an armor layer having inner and outer surfaces and defining a passageway therethrough, said armor layer comprising a metallic layer and a plastic coating on at least the inner surface of the metallic layer, the metallic layer being at least twice as thick as the plastic coating;

a water swellable element disposed within the passageway defined by said armor layer for absorbing water that enters the passageway;

a protective jacket surrounding said armor layer; and

at least one optical fiber extending lengthwise through the passageway defined by said armor layer, said optical fiber being capable of contacting the plastic coating on the inner surface of said armor layer.

11. A fiber optic cable according to claim 10 wherein said water swellable element comprises at least one water swellable yarn.

12. A fiber optic cable according to claim 10 further comprising at least one ripcord for facilitating removal of said armor layer and said protective jacket.

13. A fiber optic cable according to claim 10 wherein the fiber optic cable is a fiber optic drop cable in which said protective jacket has an outer diameter of no more than about 6.4 mm.

14. A fiber optic cable according to claim 10 wherein the fiber optic cable exhibits shape retention in said armor layer whereby the fiber optic cable retains its shape once the fiber optic cable has been bent.

15. A fiber optic cable according to claim 10 wherein said armor layer further comprises a plastic coating on the outer surface of the metallic layer.

16. A fiber optic drop cable comprising:

an armor layer defining a passageway therethrough;

a protective jacket surrounding said armor layer and having an outer diameter of about 6.4 mm; and

at least one optical fiber extending lengthwise through the passageway defined by said armor layer,

wherein the fiber optic drop cable exhibits shape retention whereby the fiber optic drop cable retains a bent shape once the fiber optic drop cable has been bent.

17. A fiber optic drop cable according to claim 16 further comprising a water swellable element for absorbing water that enters the fiber optic drop cable.

18. A fiber optic drop cable according to claim 17 wherein said armor layer has inner and outer surfaces, and wherein said water swellable element comprises a water swellable layer on at least one of the inner and outer surfaces of said armor layer for inhibiting water migration into the passageway defined by said armor layer.

19. A fiber optic drop cable according to claim 18 wherein said optical fiber is non-buffered such that said optical fiber is capable of contacting said water swellable layer.

20. A fiber optic drop cable according to claim 17 wherein said water swellable element comprises at least one water swellable yarn disposed within the passageway defined by said armor layer for absorbing water that enters the passageway.

21. A fiber optic drop cable according to claim 16 wherein said armor layer comprises a metallic layer having inner and outer surfaces and a plastic coating on at least the inner surface of the metallic layer.

22. A fiber optic drop cable according to claim 21 wherein said optical fiber is non-buffered such that said optical fiber is capable of contacting the plastic coating of said armor layer.

23. A fiber optic drop cable according to claim 21 wherein the metallic layer is at least twice as thick as the plastic coating.

24. A fiber optic drop cable according to claim 21 wherein said armor layer further comprises a plastic coating on the outer surface of the metallic layer.

25. A fiber optic drop cable according to claim 16 further comprising at least one ripcord for facilitating removal of said armor layer and said protective jacket.