Enclosed container power supply for a needleless injector

• US 6,258,062 B1
• Filed: 02/25/1999
• Issued: 07/10/2001
• Est. Priority Date: 02/25/1999
• Status: Expired due to Fees

• Current Assignee: Joseph M. Thielen, William J. Drasler
• Original Assignee: Joseph M. Thielen, William J. Drasler
• Inventors: Drasler, William J., Thielen, Joseph M.
• Primary Examiner(s): Nguyen, Anhtuan T.
• Assistant Examiner(s): Thissell, Jeremy
• Application Number:
  US09/257,619
• Time in Patent Office: 866 Days
• Field of Search: 604/212, 604/216, 604/131, 604/140, 604/141, 604/143, 604/146, 604/68
• US Class Current: 604/141
• CPC Class Codes: A61M 2005/3118 via the distal end of a syringe, i.e. syringe end for mounting a needle cannula
• CPC Class Codes: A61M 5/286 upon internal pressure increase, e.g. pierced or burst A61M5/283 takes precedence
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules

Abstract

The power supply is for use with a needleless injector for injecting drug transcutaneously without a needle. The power supply includes an enclosed container that contains a working gas and that can change in volume without an active seal. The enclosed container can include a diaphragm, a bellows, or other structure that has a movable surface. The enclosed container power supply is a component of a needleless injector which has a latch means to hold the power supply in a loaded state and which has an activation means to release the latch and activate the power supply of the needleless injector to initiate drug delivery. The enclosed container power supply of the needleless injector can interface with a drug reservoir means which contains the drug to be delivered and can interface with a reset means to place the power supply in a loaded state. The drug reservoir means can be a disposable ampule or a reusable ampule. The reset means can be a remote reset mechanism or it can be a component of the needleless injector. The power supply can have two or more stages of volume and pressure change during activation. A two-stage power supply can operate with a larger first stage average pressure and a lower second stage average pressure and with a step change in pressure between stages in order to provide enhanced drug delivery to the patient.

Claims

1. A power supply to be used in a drug delivery device for rapidly delivering a drug, said power supply comprising;

A. an enclosed container with an inside space containing a compressed gas and an enclosed container surface that separates said inside space from an outside space at a pressure lower than the compressed gas, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume,

B. said enclosed container having a portion of said enclosed container surface comprising a movable surface with a movable surface area that undergoes a movement during the expansion of said compressed gas,

C. said enclosed container surface having a continuous surface without having an active seal between said inside space and the outside space,

D. said movable surface able to be interfaced with a means for containing the drug to cause the drug to be delivered rapidly from the means for containing the drug during the expansion of said compressed gas.

2. The power supply of claim 1 wherein said enclosed container comprises a diaphragm.

3. The power supply of claim 1 wherein said enclosed container comprises a bellows.

4. The power supply of claim 1 wherein the drug delivery device is a needleless injector.

5. A power supply to be used in a drug delivery device for rapidly delivering a drug, said power supply comprising;

A. an enclosed container with an inside space containing a compressed gas and an enclosed container surface that separates said inside space from an outside space at a pressure lower than the compressed gas, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume,

B. said enclosed container having a portion of said enclosed container surface comprising a movable surface with a movable surface area that undergoes a movement during the expansion of said compressed gas,

C. said enclosed container surface having a continuous surface without having an active seal between said inside space and the outside space,

D. said movable surface able to be interfaced with a device latching means for holding said enclosed container in said first smaller volume,

E. said movable surface able to be interfaced with a reservoir means for containing the drug to cause the drug to be delivered rapidly from the reservoir means during the expansion of said compressed gas to said second larger volume upon release of the device latching means.

6. The power supply of claim 5 wherein said enclosed container comprises a diaphragm.

7. The power supply of claim 5 wherein said enclosed container comprises a bellows.

8. The power supply of claim 5 wherein the drug delivery device is a needleless injector.

9. A power supply to be used in a drug delivery device for rapidly delivering a drug, said power supply comprising;

A. an enclosed container with an inside space containing a compressed gas and an enclosed container surface that separates said inside space from an outside space at a pressure lower than the compressed gas, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume and providing for a compression of said compressed gas from said second larger volume to said first smaller volume,

B. said enclosed container having a portion of said enclosed container surface comprising a movable surface with a movable surface area that undergoes a movement during the expansion of said compressed gas and a movement during the compression of said compressed gas,

C. said enclosed container surface having a continuous surface without having an active seal between said inside space and the outside space,

D. said movable surface able to be interfaced with a device latching means for holding said enclosed container in said first smaller volume,

E. said movable surface able to be interfaced with a reservoir means for containing the drug to cause the drug to be delivered rapidly from the reservoir means during the expansion of said compressed gas upon release of the device latching means,

F. said movable surface able to be interfaced with a reset for compressing said compressed gas from said second larger volume to said first smaller volume.

10. The power supply of claim 9 wherein said enclosed container comprises a diaphragm.

11. The power supply of claim 9 wherein said enclosed container comprises a bellows.

12. The power supply of claim 9 further comprising an adjunct container connected to said enclosed container and in fluid communication therewith.

13. The power supply of claim 9 wherein said enclosed container has a fill valve.

14. The power supply of claim 13 wherein said fill valve provides a site for adding additional compressed gas or removing compressed gas from said enclosed container.

15. The power supply of claim 14 wherein said fill valve allows said compressed gas to be added in order to increase a spring rate or a spring constant for said enclosed container.

16. The power supply of claim 14 wherein said fill valve allows said compressed gas to be added in order to increase pressure provided by said compressed gas.

17. The power supply of claim 9 wherein said compressed gas is a gas taken from a group including nitrogen, air, carbon dioxide, argon, and oxygen.

18. The power supply of claim 9 wherein said movable surface area can be increased to increase the spring rate and spring constant for said enclosed container.

19. The power supply of claim 9 wherein said second larger volume of said enclosed container is increased by a percentage while maintaining said movable surface area approximately constant to cause a drop in spring rate for the enclosed container.

20. The power supply of claim 9 wherein the drug delivery device is a needleless injector.

21. A power supply to be used in a drug delivery device for rapidly delivering a drug, said power supply comprising;

A. an enclosed container with an inside space containing a compressed gas and an enclosed container surface that separates said inside space from an outside space, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume and providing for a compression of said compressed gas from said second larger volume to said first smaller volume,

B. said enclosed container having a portion of said enclosed container surface comprising a plurality of movable surfaces with a plurality of movable surface areas that undergoes a movement during the expansion of said compressed gas and a movement during the compression of said compressed gas,

C. said enclosed container surface having a continuous surface without having an active seal between said inside space and the outside space,

D. at least one movable surface of said plurality of movable surfaces able to be interfaced with a device latching means for holding said enclosed container in said first smaller volume,

E. at least one movable surface of said plurality of movable surfaces able to be interfaced with a reservoir means for containing the drug to cause the drug to be delivered rapidly from the reservoir means during the expansion of said compressed gas upon release of the device latching means,

F. at least one movable surface of said plurality of movable surfaces able to be interfaced with a reset means for compressing said compressed gas from said second larger volume to said first smaller volume,

wherein said plurality of movable surfaces provides for a step change in movement rate of at least one of said plurality of movable surfaces during the expansion of said compressed gas.

22. The power supply of claim 21 wherein said enclosed container comprises a plurality of diaphragm sections.

23. The power supply of claim 21 wherein said plurality of movable surfaces comprises a plurality of diaphragm sections.

24. The power supply of claim 21 wherein said enclosed container comprises a plurality of bellows.

25. The power supply of claim 21 further comprising an adjunct container connected to said enclosed container and in fluid communication therewith.

26. The power supply of claim 21 wherein the drug delivery device is a needleless injector.

27. A power supply to be used in a drug delivery device for rapidly delivering a drug, said power supply comprising;

A. An enclosed container with an inside space containing a working gas that can be compressed to store potential energy and can be expanded to release the stored potential energy and an enclosed container surface that separates said inside space from an outside space, said enclosed container providing for an expansion of said working gas from a first smaller volume to a second larger volume and providing for a compression of said working gas from said second larger volume to said first smaller volume,

B. said enclosed container having a portion of said enclosed container surface comprising a first movable surface and a second movable surface each with a different movable surface area which undergo a movement during the expansion of said working gas and a movement during the compression of said working gas,

C. said enclosed container surface having a continuous surface without having an active seal between said inside space and the outside space,

D. said first and second movable surfaces able to be interfaced with a device latching means for holding said enclosed container in said first smaller volume,

E. said first and second movable surfaces able to be interfaced with a reservoir means for containing the drug to cause the drug to be delivered rapidly from the reservoir means during the expansion of said working gas upon release of the device latching means,

F. said first and second movable surfaces able to be interfaced with a reset means for compressing said working gas from said second larger volume to said first smaller volume.

28. The power supply of claim 27 wherein said first movable surface has a first movable surface area and said second movable surface has a second movable surface area, said first movable surface area being larger than said second movable surface area.

29. The power supply of claim 28 wherein said first movable surface is able to be interfaced with the reservoir means to apply a larger force than a stepped change to a smaller force applied to the reservoir means through interface with said second movable surface during the expansion of said working gas.

30. The power supply of claim 28 wherein said first movable surface comprises a first diaphragm section and a second diaphragm section and said second movable surface comprises said second diaphragm section.

31. The power supply of claim 27 wherein said enclosed container comprises two diaphragm sections.

32. The power supply of claim 27 wherein said enclosed container comprises two bellows.

33. The power supply of claim 27 wherein the drug delivery device is a needleless injector.

34. The method of use of a power supply for a drug delivery device for rapidly delivering a drug comprising the steps;

A. providing a power supply having an enclosed container with an inside space containing a compressed gas, said inside space being in fluid communication with itself, said enclosed container having a surface that separates said inside space from an outside space not in fluid communication with said inside space, the outside space having a pressure that is lower than the compressed gas, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume,

B. said enclosed container having a portion of said surface which is a movable surface with a movement during the expansion of said compressed gas,

C. said enclosed container having a continuous surface without having an active seal between said inside space and said outside space,

D. holding said movable surface of said enclosed container in said first smaller volume using a latching means of a drug delivery device,

E. expanding said compressed gas from said first smaller volume to said second larger volume upon release of the latching means.

35. The method of claim 34 wherein the drug delivery device is a needleless injector.

36. The method of resetting a power supply for a drug delivery device for rapidly delivering a drug comprising the steps;

A. providing a power supply having an enclosed container with an inside space containing a compressed gas, said inside space being in fluid communication with itself, said enclosed container having a surface that separates said inside space from an outside space not in fluid communication with said inside space, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume and providing for a compression of said compressed gas from said second larger volume to said first smaller volume,

B. said enclosed container having a portion of said surface which is a movable surface with a movement during the expansion of said compressed gas and a movement during the compression of said compressed gas,

C. said enclosed container having a continuous surface without having an active seal between said inside space and said outside space,

D. interfacing said movable surface with a reset means which compresses said compressed gas from said second larger volume to said first smaller volume,

E. interfacing said movable surface of said enclosed container in said first smaller volume with a latch means of a drug delivery device to hold said movable surface.

37. The method of claim 36 wherein the drug delivery device is a needleless injector.

38. The method of use of a power supply for a drug delivery device for rapidly delivering a drug comprising the steps;

A. providing a power supply having an enclosed container with an inside space containing a compressed gas, said inside space being in fluid communication with itself, said enclosed container having a surface that separates said inside space from an outside space not in fluid communication with said inside space, said enclosed container providing for an expansion of said compressed gas from a first smaller volume to a second larger volume and providing for a compression of said compressed gas from said second larger volume to said first smaller volume,

B. said enclosed container having a portion of said surface which is a movable surface with a movement during the expansion of said compressed gas and a movement during the compression of said compressed gas,

C. said enclosed container having a continuous surface without having an active seal between said inside space and said outside space,

D. interfacing said movable surface of said enclosed container in said first smaller volume with a latch means of a drug delivery device to hold said movable surface,

E. expanding said compressed gas from said first smaller volume to said second larger volume upon release of the latch means whereby said movable surface is interfaced with a drug reservoir means to cause drug to be delivered,

F. interfacing said movable surface with a reset means which compresses said compressed gas from said second larger volume to said first smaller volume.

39. The method of claim 38 wherein the drug delivery device is a needleless injector.