Toner cartridge and toner supply device

• US 6,259,877 B1
• Filed: 02/18/2000
• Issued: 07/10/2001
• Est. Priority Date: 02/18/2000
• Status: Expired due to Fees

• Current Assignee: Toshiba Tec Corporation (Toshiba Corporation)
• Original Assignee: Toshiba Tec Corporation (Toshiba Corporation)
• Inventors: Taniyama, Yoshiharu, Itoh, Shinichi
• Primary Examiner(s): Chen, Sophia S.
• Application Number:
  US09/506,399
• Time in Patent Office: 508 Days
• Field of Search: 399/262, 399/258, 399/119, 399/120, 222/DIG.1, 222/167, 222/325, 141/363, 141/383
• US Class Current: 399/262
• CPC Class Codes: G03G 15/0868 Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening
• CPC Class Codes: G03G 15/0872 the developer cartridges being generally horizontally mounted parallel to its longitudinal rotational axis
• CPC Class Codes: G03G 2215/0668 Toner discharging opening at one axial end
• CPC Class Codes: Y10S 222/01 Xerography

Abstract

A toner supply device includes: a toner cartridge having a cylindrical container with a spiral protruding portion therein, and a cap having a toner discharging hole; and a drive unit for supplying a toner from the toner discharging hole while gripping and rotating the cap of the toner cartridge. A positioning portion is formed on the outer peripheral surface of the base end side of the cylindrical container, and a recessed portion engaging the positioning portion is formed in an inlet holder. The drive unit includes: a holder and a holder cover, which are disassembled vertically; a cup-shaped holder guide, rotatably provided in the holder and holder cover, for gripping the cap at a position, at which the holder guide is communicated with the toner discharging hole; a motor for applying torque to the holder guide; and a drive gear for transmitting torque of the motor to the holder guide. When the toner cartridge is attached on or detached from the drive unit, the toner discharging hole is forced to be open and closed. The toner cartridge is formed with a destination unit for allowing the use of only the same destination in the relationship to a product.

Claims

1. A toner cartridge for use in a toner supply device for supplying a toner to an image forming system for forming an optional image including characters and pictures with said toner, said toner cartridge comprising:

a toner container having a cylindrical shape having an opening at a tip end thereof, said toner container being filled with a toner therein, said toner container having a spiral protruding portion formed in an inner peripheral surface thereof, and said toner container causing said toner, which is housed therein, toward said opening in an axial direction thereof when being rotated about an axis thereof;

a substantially cup-shaped cap engaging said opening and having a toner discharging hole for discharging said toner carried in said toner container, said cap being fixed to said toner container at a predetermined positional relationship when said cap is mounted on said toner container, so that said discharging hole always faces in a predetermined direction when said toner container is turned in a certain rotational direction with respect to said axis thereof; and

a cylindrical cover engaging said cap so as to reciprocate in axial directions with respect to said cap between a first position on a tip end side and a second position on a base end side, said cylindrical cover closing said discharging hole to prevent said toner from being discharged at said first position, and opening said discharging hole to allow said toner to be discharged at said second position.

2. A toner cartridge as set forth in claim 1, wherein said cap having an engaging portion for receiving a force for rotating said toner cartridge about an axis thereof, from said image forming system when said toner cartridge is mounted on said image forming system.

3. A toner cartridge as set forth in claim 2, wherein said engaging portion comprises at least two protruding portions protruding from the top surface of said cap.

4. A toner cartridge as set forth in claim 3, wherein said discharging hole is formed in the outer peripheral surface of said cap at a position on a line which is drawn between said two protruding portions and which is substantially perpendicular to said axis.

5. A toner cartridge as set forth in claim 1, wherein said cap has protrusions on tip and base end sides along a bus line on an outer peripheral surface, and said cylindrical cover is movable in axial directions between said two protrusions to abut on said protrusions.

6. A toner cartridge as set forth in claim 5, wherein said two protrusions of said cap are formed at positions shifted from said discharging hole of said cap by substantially 90 degrees.

7. A toner cartridge as set forth in claim 5, wherein said cover has at least two substantially U-shaped cut-outs formed in a peripheral portion thereof to form tongue pieces serving as elastic cantilevers, each of said tongue pieces having external and internal stoppers formed on the outer surface and reverse surface thereof in the vicinity of an end thereof, said internal stopper being slidable between said two protrusions of said cap to abut on said protrusions.

8. A toner cartridge as set forth in claim 1, wherein a groove and a protrusion, which extend in axial directions and which engage with each other, are formed in an outer peripheral surface of said cap and an inner peripheral surface of said cylindrical cover, respectively, said cylindrical cover being attached to and detached from said cap by sliding said groove and said protrusion while said groove engages said protrusion, so that the relationship between the relative rotations of said cap and said cylindrical cover about an axes thereof is regulated to be a predetermined relationship.

9. A toner cartridge as set forth in claim 1, wherein a seal for decreasing a gap between said cover and said cap is provided between said cover and said cap, said seal having a cut-out which overlaps said discharging hole to inhibit leakage of said toner when said discharging hole is closed by said cover.

10. A toner cartridge as set forth in claim 1, wherein a protruding positioning portion is formed on the outer peripheral surface of said toner container at a predetermined position, said discharging hole being turned in a predetermined direction by turning said toner cartridge about the axis thereof on the basis of said positioning portion, said toner cartridge being attachable and detachable in this state.

11. A toner supply device for supplying a toner to an image forming system for forming an optional image including characters and pictures with said toner, said toner supply device comprising a toner cartridge and a drive unit for rotating said toner cartridge, said toner cartridge comprising:

a toner container having a cylindrical shape having an opening at a tip end thereof, said toner container being filled with a toner therein, said toner container having a spiral protruding portion formed in an inner peripheral surface thereof, and said toner container causing said toner, which is housed therein, toward said opening in an axial direction thereof when being rotated about an axis thereof;

a substantially cup-shaped cap engaging said opening and having a toner discharging hole for discharging said toner carried in said toner container, said cap being fixed to said toner container at a predetermined positional relationship when said cap is mounted on said toner container, so that said discharging hole always faces in a predetermined direction when said toner container is turned in a certain rotational direction with respect to said axis thereof; and

a cylindrical cover engaging said cap so as to reciprocate in axial directions with respect to said cap between a first position on a tip end side and a second position on a base end side, said cylindrical cover closing said discharging hole to prevent said toner from being discharged at said first position, and opening said discharging hole to allow said toner to be discharged at said second position,

said drive unit comprising a holder guide for receiving said toner cartridge, and a drive body for rotating said toner cartridge about the axis thereof in the inserted state, and

said holder guide having cover forced closing means for contacting said cover to hove said cover in the axial direction thereof toward the base end side to open said discharging hole when said toner cartridge is inserted, and for contacting said cover to move said cover in the axial direction thereof toward the tip end to close said discharging hole when said toner cartridge is extracted.

12. A toner supply device as set forth in claim 11, wherein said cap of said toner cartridge and said drive body of said drive unit having engaging means, which engage with each other, for transmitting a driving force from said drive unit to said toner cartridge when said toner cartridge is mounted on said drive unit.

13. A toner supply device as set forth in claim 12, wherein said engaging means comprises at least two protruding portions protruding from the top surface of said cap, and at least two drive grooves for receiving said protruding portions formed in said drive body.

14. A toner supply device as set forth in claim 13, wherein said discharging hole is formed in the outer peripheral surface of said cap at a position on a line which is drawn between said two protruding portions and which is substantially perpendicular to said axis.

15. A toner supply device as set forth in claim 13, wherein said drive unit and said toner cartridge are formed as a pair according to destination, said drive body of said drive unit of said pair of said drive unit and said toner cartridge being stopped at a predetermined rotational position during said drive body is stopped,

said two protruding portions of said toner cartridge being formed at positions, at which said two protruding- portions engage said drive grooves of said drive body when said discharging hole faces upwards, said engagement being not carried out in said cartridge for different destination.

16. A toner supply device as set forth in claim 11, wherein said cap has protrusions on tip and base end sides along a bus line on an outer peripheral surface, and said cover is associated with said forced closing means of said drive unit to be movable in axial directions between said two protrusions to abut on said protrusions.

17. A toner supply device as set forth in claim 16, wherein said two protrusions of said cap are formed at positions shifted from said discharging hole of said cap by substantially 90 degrees.

18. A toner supply device as set forth in claim 15, wherein said cover has at least two substantially U-shaped cut-outs formed in a peripheral portion thereof to form tongue pieces serving as elastic cantilevers, each of said tongue pieces having external and internal stoppers formed in the vicinity of a tip end thereof, said internal stopper being associated with said forced closing means of said drive unit to be slidable between said protrusions of said cap to abut on said protrusions.

19. A toner supply device as set forth in claim 16, wherein said forced closing means of said drive unit having at least two engaging protrusions protruding from the inner surface of said holder guide at substantially facing positions, said two engaging protrusions contacting an outer stopper of a tongue piece of said cover to stop the movement of said cover to move only said cap from said first position to said second position to open said discharging hole when said cap and cover of said toner cartridge are inserted into said holder guide, said outer stopper passing over said engaging protrusions to allow said cover and said cap to be integrally inserted into said holder guide after said cap is moved to said second position, said outer stopper engaging said engaging protrusions to stop the movement of said cover to move only said cap in an extracted direction from said second position to said first position to close said discharging hole when said toner cartridge is extracted, said outer stopper passing over said engaging protrusions in the extracted direction to allow said cover and said cap to be integrally extracted to the outside after said cap is moved to said first position.

20. A toner supply device as set forth in claim 11, wherein a groove and a protrusion, which extend in axial directions and which engage with each other, are formed in an outer peripheral surface of said cap and an inner peripheral surface of said cylindrical cover, respectively, said cylindrical cover being attached to and detached from said cap by sliding said groove and said protrusion while said groove engages said protrusion, so that the relationship between the relative rotations of said cap and said cylindrical cover about an axes thereof is regulated to be a predetermined relationship.

21. A toner supply device as set forth in claim 11, wherein a seal for decreasing a gap between said cover and said cap is provided between said cover and said cap, said seal having a cut-out which overlaps said discharging hole to inhibit leakage of said toner when said discharging hole is closed by said cover.

22. A toner supply device as set forth in claim 11, wherein a protruding positioning portion is formed on the outer peripheral surface of said toner container at a predetermined position, said discharging hole being turned in a predetermined direction by turning said toner cartridge about the axis thereof on the basis of said positioning portion, said toner cartridge being attachable on and detachable from said toner supply device in this state.

23. A toner supply device as set forth in claim 11, which further comprises an inlet guide having a guide hole for receiving said toner cartridge when said toner cartridge is attached on said drive unit, said inlet guide being associated with said toner cartridge for forming rotational position regulating means for allowing said toner cartridge to pass through said inlet guide when only said toner cartridge faces in a predetermined rotational direction.

24. A toner supply device as set forth in claim 23, wherein said rotational position regulating means comprises a positioning portion protruding from the outer peripheral surface of said toner container, and an expanded portion formed by expanding said guide hole of said inlet guide by cutting out a part of said guide hole.

25. A toner supply device as set forth in claim 24, wherein said toner container and said cap are attached and detached in a rotational positioned state.

26. A toner supply device as set forth in claim 25, wherein a groove and a protrusion, which extend in axial directions and which engage with each other, are formed in an outer peripheral surface of said toner container and an inner peripheral surface of said cap, respectively.

27. A toner supply device as set forth in claim 26, wherein when said toner container is attached on or detached from said toner supply device, if said toner supply device and said toner container have the same destination, when said toner cartridge is inserted into or removed from said inlet guide while being regulated by said rotational position regulating means in the state that said cap is mounted on said toner container, said discharging hole facing upwards, and protrusions of said cap being capable of being inserted into or removed from drive holes of said drive body.