Grout dispensing apparatus

• US 6,260,743 B1
• Filed: 01/26/2000
• Issued: 07/17/2001
• Est. Priority Date: 01/26/2000
• Status: Expired due to Fees

• Current Assignee: Gino A. Mazzenga
• Original Assignee: Gino A. Mazzenga
• Inventors: Mazzenga, Gino A.
• Primary Examiner(s): Shaver, Kevin
• Assistant Examiner(s): CARTAGENA, MELVIN A
• Application Number:
  US09/491,536
• Time in Patent Office: 538 Days
• Field of Search: 222/608, 222/611.2, 222/611.1, 222/612, 222/626, 222/318, 222/330, 222/331, 222/333
• US Class Current: 222/611.2
• CPC Class Codes: E04F 21/165 for finishing joints, e.g. implements for raking or filling joints, jointers bricklayers' tools E04G21/16; repairing, e.g. filling cracks, E04G23/02 ; wallpaper scrapers or the like B44C7/02; implements for cleaning joints A47L13/10

Abstract

An apparatus for dispensing grout into joints formed between laterally adjacent floor tiles comprises a hopper for holding a quantity of grout mounted on a mobile frame assembly. The apparatus includes a plurality of nozzle assemblies coupled to the hopper through tubular channels. The nozzle assemblies are slidably coupled to a mounting bracket which extends parallel to the front of the frame assembly such that the lateral distance between the nozzle assemblies is adjustable to correspond to the lateral distance between the joints formed by various sizes of floor tiles. A rack and pinion assembly is connected to the mounting bracket such that the vertical distance between the nozzle assemblies and the floor tiles is also adjustable.

Claims

1. An apparatus for dispensing grout into joints formed between laterally adjacent floor tiles, comprising:

a container adapted to hold a quantity of grout;

a plurality of laterally spaced apart nozzle assemblies, each said nozzle assembly adapted to dispense grout into one of the joints;

a plurality of tubular channels, each channel having a first end coupled to said container and a second end coupled to a corresponding nozzle assembly for delivering grout from said container to said corresponding nozzle assembly, whereby grout is dispensed into the joints formed between laterally adjacent floor tiles;

a frame assembly having front and rear walls and a pair of side walls extending therebetween, said frame assembly including a base plate between said side walls;

a pair of spaced apart handles coupled to said base plate and extending upwardly therefrom, said handles adapted for user grasping such that said frame assembly is movable by a user along the floor tiles;

a pair of drive wheel assemblies coupled to said side walls of said frame assembly, each wheel assembly including a pair of drive wheels and a continuous track extending about said pair of drive wheels; and

a first electric motor connected to said drive wheels for moving said nozzle assemblies along the joints between the floor tiles.

2. An apparatus as in claim 1 further comprising:

a pair of support arms fixedly attached to said handles, each support arm defining a slot therein;

a bracket assembly having a first annular support member and a plurality of vertical support members depending therefrom, said vertical support members being inwardly arcuate for supporting said container and having lower ends pivotally coupled to said base plate; and

a pair of opposed fasteners attached to said annular support member and extending through said slots such that said fasteners slide within said slots upon a pivotal movement of said bracket assembly.

3. An apparatus as in claim 1 wherein said container includes a first end defining a first aperture and a second end defining a second aperture, said first aperture being in communication with said nozzle assemblies, said container further including:

an auger adjacent said first end;

an elongate shaft having a first end coupled to said auger and an opposed free end;

a lid releasably coupled to said second end for selectively sealing said second aperture; and

a second electric motor mounted in said lid, said second motor being coupled to said free end of said shaft when said lid is at said sealed position for operating said auger to deliver grout from said container to said channels.

4. An apparatus as in claim 1 wherein each said nozzle assembly includes a valve for selectably delivering grout therethrough.

5. An apparatus for dispensing grout into joints formed between laterally adjacent floor tiles, comprising:

a frame assembly having front and rear walls and a pair of side walls extending therebetween;

a hopper removably coupled to said frame assembly and adapted to hold a quantity of grout;

a mounting bracket attached to said frame assembly, said mounting bracket being displaced from said front wall and extending parallel thereto;

a plurality of laterally spaced apart nozzle assemblies slidably coupled to said mounting bracket such that each nozzle assembly is selectably movable along said mounting bracket to laterally spaced positions corresponding to the lateral distance between the joints, each said nozzle assembly adapted to dispense grout into a corresponding joint; and

a plurality of tubular channels, each channel having a first end coupled to said hopper and a second end coupled to a corresponding nozzle assembly for delivering grout from said hopper to said corresponding nozzle assembly, whereby grout is dispensed into the joints between the laterally adjacent floor tiles.

6. An apparatus as in claim 5 wherein said frame assembly includes:

a base extending between said side walls;

a pair of spaced apart elongate handles pivotally coupled to said base and extending upwardly therefrom, said handles adapted for user grasping such that said frame assembly is selectively movable by a user along the floor tiles.

7. An apparatus as in claim 6 further comprising:

a pair of support arms fixedly attached to said handles, each support arm defining a slot therein;

a bracket assembly having a first annular support member and a plurality of vertical support members depending therefrom, said vertical support members being inwardly arcuate for supporting said hopper and having lower ends pivotally coupled to said base; and

a pair of opposed fasteners attached to said annular support member and extending through said slots such that said fasteners slide within said slots upon a pivotal movement of said bracket assembly.

8. An apparatus as in claim 5 further comprising:

a pair of drive wheel assemblies coupled to said side walls of said frame assembly, each wheel assembly including a pair of drive wheels and a continuous track extending about said pair of drive wheels; and

a first variable speed electric motor connected to said drive wheels for moving said nozzle assemblies along the joints between the floor tiles.

9. An apparatus as in claim 8 including means for varying the speed of said first motor to vary the rate at which said drive wheels operate to move said nozzle assemblies along the joints between the floor tiles.

10. An apparatus as in claim 5 further comprising:

a hand-held nozzle assembly releasably coupled to said frame assembly and adapted to dispense grout into a joint;

another tubular channel having a first end coupled to said hopper and a second end coupled to said hand-held nozzle assembly; and

a shutoff valve on said hand-held nozzle assembly for selectably dispensing grout from said hand-held nozzle assembly.

11. An apparatus as in claim 5 wherein said hopper includes a first end defining a first aperture and a second end defining a second aperture, said first aperture being in communication with said nozzle assemblies, said hopper further including:

an auger adjacent said first end;

an elongate shaft having a first end coupled to said auger and an opposed free end;

a lid releasably coupled to said second end for selectively sealing said second aperture; and

a second variable speed electric motor mounted in said lid, said second motor being coupled to said free end of said shaft when said lid is at said sealed position for operating said auger so as to deliver grout from said hopper to said channels.

12. An apparatus as in claim 11 including means for varying the speed of said second motor to vary the rate at which grout is delivered to said channels.

13. An apparatus as in claim 11 including a pair of spaced apart arcuate bars attached to said shaft for agitating the grout in said hopper to prevent a separation of grout ingredients.

14. An apparatus for dispensing grout into joints formed between laterally adjacent floor tiles, comprising:

a frame assembly having front and rear walls and a pair of side walls extending therebetween;

a hopper removably coupled to said frame assembly and adapted to hold a quantity of grout;

a mounting bracket coupled to said front wall and extending parallel thereto;

means for vertically positioning said mounting bracket at a selected position above the floor tiles;

a plurality of laterally spaced apart nozzle assemblies coupled to said mounting bracket such that each nozzle assembly is selectably movable along said mounting bracket to laterally spaced positions corresponding to the lateral distance between the joints, each said nozzle assembly adapted to dispense grout into a corresponding joint; and

a plurality of tubular channels, each channel having a first end coupled to said hopper and a second end coupled to a corresponding nozzle assembly for delivering grout from said hopper to said corresponding nozzle assembly, whereby grout is dispensed into the joints between laterally adjacent floor tiles.

15. An apparatus as in claim 14 wherein said positioning means comprises:

a support arm extending from said front wall;

a rack fixedly attached to said support arm and extending vertically therefrom, said rack having a plurality of teeth;

a rack housing fixedly attached to said mounting bracket and slidably coupled to said rack; and

a pinion pivotally coupled to said rack housing having a plurality of teeth adapted to mesh with said rack teeth, whereby said mounting bracket is selectably movable between a first lowered position and a second raised position upon rotation of said pinion by a user.

16. An apparatus as in claim 14 further comprising:

a pair of drive wheel assemblies coupled to said side walls of said frame assembly, each wheel assembly including a pair of drive wheels and a continuous track extending about said pair of drive wheels; and

an electric motor connected to said drive wheels for moving said frame assembly along the floor tiles.

17. An apparatus as in claim 14 wherein said hopper includes a first end defining a first aperture and a second end defining a second aperture, said first aperture being in communication with said nozzle assemblies, said hopper further including:

an auger adjacent said first end;

an elongate shaft having a first end coupled to said auger and an opposed free end;

a lid releasably coupled to said second end for selectively sealing said second aperture; and

a second electric motor mounted in said lid, said second motor being coupled to said free end of said shaft when said lid is at said sealed position for operating said auger so as to deliver grout from said hopper to said channels.

18. An apparatus as in claim 14 further comprising:

a hand-held nozzle assembly releasably coupled to said frame assembly and adapted to dispense grout into a joint;

another tubular channel having a first end coupled to said hopper and a second end coupled to said hand-held nozzle assembly; and

a shutoff valve on said hand-held nozzle assembly for selectably dispensing grout from said hand-held nozzle assembly.