Fuel injector including outer valve needle and inner valve needle slidable within a passage provided in the outer valve needle

• US 6,260,775 B1
• Filed: 06/11/1999
• Issued: 07/17/2001
• Est. Priority Date: 06/24/1998
• Status: Expired due to Term

• Current Assignee: Delphi International Operations Luxembourg S.à r.l.
• Original Assignee: Lucas Industries Limited (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Greeves, Godfrey, Cooke, Michael Peter, Buckley, Paul, Lambert, Malcolm David Dick
• Primary Examiner(s): Brinson, Patrick
• Assistant Examiner(s): Nguyen, Dinh Q
• Application Number:
  US09/330,784
• Time in Patent Office: 767 Days
• Field of Search: 239/533--53, 239/533.9, 239/533.11, 239/533.13, 239/585.5
• US Class Current: 239/533.3
• CPC Class Codes: F02M 2200/46 Valves, e.g. injectors, with concentric valve bodies
• CPC Class Codes: F02M 45/086 Having more than one injection-valve controlling discharge orifices
• CPC Class Codes: F02M 61/18 Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for

Abstract

A fuel injector includes a first needle, and a second needle slidable within a passage formed in the first needle. The needles are engageable with respective seatings to control fuel delivery through respective groups of outlet openings. A load transmitter is provided whereby movement of the first needle can be transmitted to the second needle. An alternative injector includes a second needle provided with formations defining an integral resilient biasing arrangement.

Claims

1. A fuel injector comprising a first, outer valve needle, a second inner valve needle slidable within a passage provided in the outer valve needle, and a load transmitter whereby movement of the outer valve needle can be transmitted to the inner needle, the load transmitter comprising a shoulder associated with the first needle which is cooperable with the second needle to transmit movement of the first needle to the second needle once the first needle has moved beyond a predetermined distance, the shoulder being defined by a surface of a sleeve located within a bore formed in the first needle, wherein the second needle includes a region of increased diameter which is engageable with the shoulder, the region of increased diameter being compressible and being arranged within an enclosed chamber defined by the bore formed in the first needle such that fuel under high pressure acts on the second needle, in use, to urge the second needle against a seating.

2. An injector as claimed in claim 1, wherein the region of increased diameter is defined by at least one deformable, flexible member.

3. An injector as claimed in claim 1, wherein the sleeve protrudes from the bore.

4. An injector as claimed in claim 1, wherein the second needle is resiliently biased towards the seating.

5. An injector as claimed in claim 4, wherein the second needle is provided with formations defining resilient means for biasing the second needle towards the seating.

6. An injector as claimed in claim 1, wherein the passage is defined, at least in part, by a blind bore provided in the first needle.

7. An injector as claimed in claim 1, wherein the load transmitting means restricts movement of the second valve needle relative to the first needle.

8. An injector as claimed in claim 1, wherein the second valve needle comprises resilient bias means for resiliently biasing the second valve needle towards the seating, the resilient bias means being integrally formed with the second valve needle.

9. A fuel injector comprising a first, outer valve needle, a second, inner valve needle slidable within a passage provided in the outer valve needle, and load transmitting means, the load transmitting means comprising a hydraulic link.

10. An injector as claimed in claim 9, wherein the hydraulic link comprises a passage arranged to become closed upon movement of the first needle beyond a predetermined position, closing of the passage resulting in movement of the second needle with the first needle.

11. An injector as claimed in claim 9, wherein the hydraulic link is arranged such that movement of the second needle is dependent upon the rate of movement of the first needle.

12. An injector as claimed in claim 11, wherein the hydraulic link comprises a chamber defined between the first and second needles, the chamber communicating through a restricted flow path with a source of fuel under pressure.