Ultrasonic treatment controller including gel sensing circuit

• US 6,261,249 B1
• Filed: 03/17/1998
• Issued: 07/17/2001
• Est. Priority Date: 03/17/1998
• Status: Expired due to Term

• Current Assignee: Exogen Inc. (Bioventus LLC)
• Original Assignee: Exogen Inc. (Bioventus LLC)
• Inventors: Talish, Roger, Winder, Alan, Rose, Emery, Koscica, Thomas
• Primary Examiner(s): Lateef, Marvin M.
• Assistant Examiner(s): Imam, Ali M.
• Application Number:
  US09/040,157
• Time in Patent Office: 1,218 Days
• Field of Search: 601/2, 600/9, 600/15, 600/437, 600/459, 607/7, 607/50, 607/51
• US Class Current: 601/2
• CPC Class Codes: A61B 2017/2253 using a coupling gel or liquid
• CPC Class Codes: A61B 8/4227 characterised by straps, belts, cuffs or braces
• CPC Class Codes: A61B 8/4281 characterised by sound-transmitting media or devices for coupling the transducer to the tissue
• CPC Class Codes: A61N 7/00 Ultrasound therapy lithotripsy A61B17/22, A61B17/225; massage using supersonic vibration A61H23/00 ; using ultrasound for introducing media into the body A61M37/0092
• CPC Class Codes: B06B 1/0246 with a feedback signal
• CPC Class Codes: H02J 2310/23 The load being a medical device, a medical implant, or a life supporting device
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries

Abstract

A controller for driving an ultrasonic transducer is disclosed and includes a processor, responsive to a feedback signal, for generating control signals to an output driver which is responsive to the control signals, to cause the ultrasonic transducer to generate ultrasound having a power level corresponding to the control signal. The controller is preferably attached to a sensing circuit to determine the amount of ultrasound conductive gel associated with the ultrasonic transducer, and for generating the feedback signal therefrom. The controller includes data logging capabilities to record treatment data and prevent unnecessary extended treatment. The controller creates an environment for safer ultrasonic self-treatment by patients. The microprocessor used in the controller can be used to warn of a low battery condition or insufficient amount of ultrasound conducting gel. It can limit the usage of the transducer to prevent over treatment by comparing use data with acceptable limits and disabling the transducer if the limits have been exceeded. The device is contemplated to be portable for ease of transport by patients.

Claims

1. A controller for driving an ultrasonic transducer comprising:

a processor, responsive to a feedback signal, for generating control signals;

an output driver, responsive to the control signals, to cause the ultrasonic transducer to generate ultrasound having a power level corresponding to the control signal; and

means for sensing an amount of ultrasound conductive material associated with the ultrasonic transducer, and for generating the feedback signal therefrom.

2. The controller of claim 1, wherein the means for sensing includes a gel sensing circuit, responsive to a resistance associated with the amount of ultrasound conductive gel, for sensing the amount thereof and for generating the feedback signal corresponding to the resistance.

3. The controller of claim 2 wherein:

the output driver includes a first electrical contact;

the gel sensing circuit includes a second electrical contact, wherein the resistance is detected between the first and second contacts.

4. The controller of claim 3 wherein the first and second electrical contacts are disposed substantially adjacent to an operative surface of the ultrasound transducer with the ultrasound conductive gel disposed thereon.

5. The controller of claim 1 wherein:

the feedback means outputs the feedback signal to an input port of the processor; and

the processor includes an analog-to-digital converter connected to the input port for digitizing the feedback signal for use in generating the control signals.

6. The controller of claim 1 further comprising:

a memory; and

the processor includes;

means for timing the generation of the ultrasound by the ultrasound transducer to generate timing data to be stored in the memory as patient compliance data.

7. The controller for driving an ultrasonic transducer as recited in claim 1 wherein said means for sensing an amount of ultrasound conductive material comprises a receiver for receiving a reflected ultrasound signal and means for disabling the controller if no reflected signal is received.

8. The controller for driving an ultrasonic transducer as recited in claim 1 further comprises a switching regulator for adjustably converting a supply voltage to the output driver to increase the input voltage to the output driver during treatment.

9. The controller for driving an ultrasonic transducer as recited in claim 1 further comprises a CMOS digital buffer connecting to a field effect transistor of the output driver such that control signals to a gate of the field effect transistor are conditioned to reduce power loss during on and off switching of the field effect transistor.

10. The controller for driving an ultrasonic transducer as recited in claim 1, further comprises a display driver to provide a visual image of treatment information to a display.

11. A controller for driving an ultrasonic transducer comprising:

a processor, responsive to a feedback signal, for generating control signals; and

the processor further includes

a memory,

means for timing data to be stored in the memory,

a comparing device for comparing timing data to predetermined levels, such that the processor is disabled if data is not in compliance;

an output driver, responsive to the control signals, to cause the ultrasonic transducer to generate ultrasound having a power level corresponding to the control signal; and

a gel sensing circuit, responsive to a resistance associated with the amount of ultrasound conductive gel, for sensing the amount thereof and for generating the feedback signal corresponding to the resistance.

12. The controller of claim 11, further comprising a stored energy device for supplying power to the controller.

13. The controller of claim 11, further comprising a memory having an erasable code;

means for inputting a code,

a comparing device for comparing an input code with the stored code such that when the codes match the processor is enabled.

14. The controller of claim 13, wherein:

the means for inputting code is a battery.

15. The controller as recited in claim 11 further comprises a switching regulator for adjustably converting a supply voltage to the output driver to increase the input voltage to the output driver during treatment.

16. The controller for driving an ultrasonic transducer as recited in claim 11, further comprises a CMOS digital buffer connecting to a field effect transistor of the output driver such that control signals to a gate of the field effect transistor are conditioned to reduce power loss during on and off switching of the field effect transistor.

17. The controller as recited in claim 11 wherein the gel sensing circuit comprises a receiver for receiving a reflected ultrasound signal and means for disabling the controller if no reflected signal is received.

18. The controller as recited in claim 11, further comprises a display driver to provide a visual image of treatment information to a display.

19. A controller for driving an ultrasonic transducer comprising:

a processor, responsive to a feedback signal, for generating control signals;

the processor further includes

a memory,

at least one analog-to-digital convertor for digitizing timing and input data,

a comparing device for comparing timing data to predetermined values, such that the processor is disabled if data is not in compliance;

an output driver, responsive to the control signals, to cause the ultrasonic transducer to generate ultrasound having a power level corresponding to the control signal; and

a gel sensing circuit, responsive to a resistance associated with the amount of ultrasound conductive gel, for sensing the amount thereof and for generating the feedback signal corresponding to the resistance.

20. A controller for driving an ultrasonic transducer as recited in claim 19 further comprising:

a housing for storing the processor, the memory, the at least one analog-to-digital convertor, the comparing device, the output driver, and the gel sensing circuit;

the housing including a securing means for mounting on a patient and connected to a cable for sending and receiving signals of the ultrasonic transducer.

21. An ultrasound delivery controller system for driving ultrasonic transducers comprising:

a plurality of controller boards, each board for controlling an ultrasound transducer wherein one of the plurality of boards is a master board for controlling and sequencing the other boards;

each board further comprising

a processor, responsive to a feedback signal, for generating control signals;

an output driver, responsive to the control signals, to cause the ultrasonic transducer to generate ultrasound having a power level corresponding to the control signal; and

means for sensing an amount of ultrasound conductive material associated with the ultrasonic transducer, and for generating the feedback signal therefrom.

22. The ultrasound delivery controller system as recited in claim 21, wherein the transducers are arranged in an array about a treatment site, the transducers being sequenced by the master board to provide ultrasound treatment at staggered times.