Electrosurgical generator and system

• US 6,261,286 B1
• Filed: 10/16/1998
• Issued: 07/17/2001
• Est. Priority Date: 06/23/1995
• Status: Expired due to Term

• Current Assignee: Gyrus Medical Limited (Olympus Corporation)
• Original Assignee: Gyrus Medical Limited (Olympus Corporation)
• Inventors: Goble, Colin Charles Owen, Goble, Nigel Mark
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): Kearney, R.
• Application Number:
  US09/173,737
• Time in Patent Office: 1,005 Days
• Field of Search: 606/32, 606/34, 606/35, 606/39, 606/41, 606/42, 606/45, 606/48, 606/49-52, 607/98, 607/99, 607/100, 607/101, 607/102
• US Class Current: 606/34
• CPC Class Codes: A61B 18/082 Probes or electrodes therefor
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/1485 having a short rigid shaft for accessing the inner body through natural openings
• CPC Class Codes: A61B 18/149 bow shaped or with rotatable body at cantilever end, e.g. for resectoscopes, or coagulating rollers
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/00482 with a code
• CPC Class Codes: A61B 2018/00178 Electrical connectors
• CPC Class Codes: A61B 2018/00505 Urinary tract
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/00625 Vaporization
• CPC Class Codes: A61B 2018/00666 using a threshold value
• CPC Class Codes: A61B 2018/00755 Resistance or impedance
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/00892 Voltage
• CPC Class Codes: A61B 2018/00988 Means for storing information, e.g. calibration constants, or for preventing excessive use, e.g. usage, service life counter
• CPC Class Codes: A61B 2018/1213 creating an arc
• CPC Class Codes: A61B 2018/126 : bipolar
• CPC Class Codes: A61B 2018/143 : multiple needles
• CPC Class Codes: A61B 2018/1432 : curved
• CPC Class Codes: A61B 2018/1435 : Spiral
• CPC Class Codes: A61B 2018/1472 : for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/162 : located on the probe body
• CPC Class Codes: A61B 2018/1861 : with an instrument inserted into a body lumen or cavity, e.g. a catheter
• CPC Class Codes: A61M 2205/6018 : providing set-up signals for the apparatus configuration
• CPC Class Codes: A61M 2205/6027 : Electric-conductive bridges closing detection circuits, with or without identifying elements, e.g. resistances, zener-diodes

Abstract

An electrosurgical system including an electrode assembly having two electrodes for use immersed in an electrically conductive fluid has a generator with control circuitry for rapidly reducing the delivered radio frequency output power by at least 50% within at most a few cycles of the peak radio frequency output voltage reaching a predetermined threshold limit. In this way, tissue coagulation can be performed in, for example, saline without significant steam Generation. The same peak voltage limitation technique is used in a tissue vaporisation or cutting mode to limit the size of the steam pocket at the electrodes and to avoid electrode burning.

Claims

1. An electrosurgical generator for supplying radio frequency power to an electrical instrument, the generator comprising:

a radio frequency output stage having at least a pair of electrosurgical output connections for the delivery of radio frequency power to the instrument, said output stage further comprising a resonant output circuit coupled to the output connections and a switching device coupled to the resonant output circuit;

a power supply coupled to the output stage for supplying power to the output stage; and

control circuitry including a sensing circuit for deriving a sensing signal representative of the radio frequency peak output voltage developed across the output connections, said control circuitry operable to actuate the switching device to reduce the delivered radio frequency power when the peak output voltage reaches a predetermined threshold limit.

2. A generator according to claim 1, wherein the switching device is a power oscillator device coupled to an oscillator feedback loop.

3. A generator according to claim 1, wherein the control circuitry is arranged to reduce the delivered radio frequency power by at least 50% in less than 100 μ

s in response to the output voltage reaching a predetermined threshold.

4. An electrosurgical generator for supplying radio frequency power to an electrosurgical instrument, the generator comprising:

a radio frequency output stage having at least a pair of electrosurgical output connections for delivery of radio frequency power to the instrument, said output stage further comprising an output circuit coupled to the output connections and a switching device coupled to the resonant output circuit;

a power supply coupled to the output stage for supplying power to the output stage; and

control circuitry including sensing means for deriving a sensing signal representative of the radio frequency peak output voltage developed across the output connections, said control circuitry operable to actuate the switching device to reduce the delivered radio frequency power,

wherein the switching device is connected between the resonant output circuit and one of a pair of supply rails of the power supply means, and connected so as to switch current repeatedly through the resonant output circuit at its resonant frequency, and wherein the control circuitry is so arranged and coupled to the switching device as to reduce the “

on”

time of the switching device during individual radio frequency switching cycles sufficiently rapidly to cause a 50% reduction in delivered output power within 100 μ

s of the predetermined threshold having been reached.

5. An electrosurgical generator for supplying power to an electrosurgical instrument, the generator comprising:

a radio frequency output stage including a radio frequency oscillator and a radio frequency power device coupled to the oscillator and having at least a pair of electrosurgical output connections for delivery of radio frequency power to the instrument,

a power supply which is coupled to the output stage and supplies power thereto,

control circuitry including sensing means for deriving a sensing signal representative of peak voltage across the output connections, the control circuitry having a first output coupled to the power device to reduce the radio frequency duty cycle thereof and a second output coupled to the power supply to effect a reduction in the average power supply voltage supplied to the output stage, said reductions occurring in response to the sensing signal reaching a predetermined threshold to thereby reduce the radio frequency power delivered to the instrument.

6. A generator according to claim 5, wherein the control circuitry has means including a ramp generator operable to cause a first control signal applied via the first output to the power device initially to reduce said duty cycle to cause at least a 50% reduction in the power delivered via the output connections and then progressively to increase the duty cycle at a less rapid rate until the sensing signal once again reaches the threshold value, and to cause a second control signal applied to the power supply via the second output to reduce the average power supply voltage for at least a minimum predetermined time interval the duration of which is several times greater than the duration of a single power device duty cycle reduction and progressive increase sequence.

7. An electrosurgical generator for supplying radio frequency power to an electrosurgical instrument, the generator comprising:

a radio frequency output stage having at least a pair of electrosurgical output connections for the delivery of radio frequency power to the instrument,

means coupled to the output stage for supplying power to the output stage, and

control circuitry including sensing means for deriving a sensing signal representative of the peak radio frequency output voltage developed across the output connections and means responsive to the sensing signal for causing a reduction in delivered output power independently of supply voltage or in addition to supply voltage reduction when the sensing signal is indicative of a predetermined threshold having been reached by said peak radio frequency output voltage.

8. A generator according to claim 7, wherein the means for causing a reduction in delivered output power is operable to cause at least a 50% reduction in delivered output power when the sensing signal is indicative of said threshold having been reached, said reduction being effected within a period of 20 μ

s or less.

9. A generator according to claim 7, wherein the response time of the control circuitry and the means coupled to the output stage to the radio frequency output voltage reaching the predetermined threshold is 100 μ

s or less.

10. A generator according to claim 7, wherein the output stage has at least one radio frequency power switching device and frequency selective components which in combination with the switching device are operable to produce an output voltage waveform having a crest factor less than or equal to 1.7.

11. A generator according to claim 7, wherein the sensing signal is representative of a peak output voltage.

12. A generator according to claim 7, wherein, at least in a desiccation mode of the generator, the said predetermined threshold is in the range of 150 V to 200 V peak.

13. A generator according to claim 7, wherein the control circuitry is arranged such that in a coagulation mode of the generator the output voltage is limited to a first said predetermined voltage threshold, and in a cut or tissue vaporisation mode of the generator the output voltage is limited to a higher, second said predetermined voltage threshold.

14. A generator according to claim 13, wherein the output stage has a power/load impedance characteristic which, for a constant average supply voltage, has a peak lying on the low impedance side of a line representative of the second predetermined voltage threshold.

15. A generator according to claim 14, wherein, in the cut or tissue vaporisation mode, said generator power/load impedance characteristic lies between the line representative of a the second predetermined voltage threshold and a line representative of the first predetermined voltage threshold, and where in the coagulation mode said characteristic has a peak which lies on the low impedance side of the line representative of said first voltage threshold.

16. A generator according to claim 7, wherein the sensing means are coupled between said output connections.

17. A generator according to claim 16, wherein the sensing means include a transformer having a primary winding coupled across one element of a potential divider connected across said output connections.

18. A generator according to claim 7, having an output stage operable continuously in open loop configuration, and having an output impedance in the range of from 50 ohms to 250 ohms.

19. An electrosurgical generator for supplying power to an electrosurgical instrument, the generator comprising:

a radio frequency output stage having at least a pair of electrosurgical output connections for delivery of radio frequency power to the instrument,

means coupled to the output stage for supplying power to the output stage; and

control circuitry including sensing means for deriving a sensing signal representative of the radio frequency peak output voltage developed across the output connections, and means responsive to the sensing signal for causing a reduction in delivered output power independently of supply voltage or in addition to supply voltage reduction when the sensing signal is indicative of a predetermined threshold having been reached,

wherein the means for causing a reduction in delivered output power is operable to cause at least a 50% reduction in delivered output power when the sensing signal is indicative of said threshold having been reached, said reduction being effected within a period of 20 μ

s or less, and

wherein the means for causing a reduction in output power include a first control line coupled to the radio frequency output stage for feeding a first power reduction control signal to said output stage.

20. A generator according to claim 19, wherein said output stage includes at least one radio frequency power device and wherein the control circuitry is arranged such that the at least 50% reduction in output power is effected by reducing the period of conduction of the device during individual cycles of radio frequency oscillation independently of the supply voltage to the device.

21. A generator according to claim 20, wherein the means for causing a reduction in output power further include a second control line coupled to the power supply means, the control circuitry being arranged such that a second power reduction signal is fed to the power supply means to effect a reduction in the average power supply voltage supplied to the output stage, wherein the power supply means comprises a switched mode power supply circuit with output smoothing components, and wherein the supply circuit is arranged such that the second power reduction control signal has the effect of disabling the supply circuit.

22. A generator according to claim 20, wherein the control circuitry is operable repeatedly to effect a rapid reduction in the cycle by cycle conduction period of the power device from a peak level to a trough level followed by a less rapid progressive increase in the conduction period until the conduction period again reaches its peak level, the rapid reduction and progressive increase sequence being repeated until said peak conduction period level can be reached without the output voltage exceeding the said predetermined threshold.

23. A generator according to claim 22, wherein the control circuitry and the power supply means are arranged such that the power supply circuit is enabled when said peak conduction period has been maintained for a predetermined time.

24. A generator according to claim 23, wherein the control circuitry and the power supply means are arranged such that the power supply circuit is disabled until the end of a switched mode switching cycle in which the output voltage has not reached said predetermined threshold for the whole of the switching cycle.

25. A generator according to claim 19, wherein the means for causing a reduction in output power further include a second control line coupled to the power supply means, the control circuitry being arranged such that a second power reduction signal is fed to the power supply means to effect a reduction in the average power supply voltage supplied to the output stage.