Expandable orthopedic device

• US 6,261,289 B1
• Filed: 10/22/1999
• Issued: 07/17/2001
• Est. Priority Date: 10/26/1998
• Status: Expired due to Term

• Current Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Original Assignee: Mark Levy
• Inventors: Levy, Mark
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/426,563
• Time in Patent Office: 634 Days
• Field of Search: 606/63, 606/64, 606/65, 606/62, 606/67, 606/72, 606/73, 606/80, 606/84, 606/86, 606/60, 606/61, 606/66, 606/96, 606/104
• US Class Current: 606/63
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/7291 for small bones, e.g. in the foot, ankle, hand or wrist
• CPC Class Codes: A61B 17/744 the longitudinal elements coupled to an intramedullary nail
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61B 17/921 for intramedullary devices
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014

Abstract

An intramedullary device used to stabilize any of a variety of fractured bones. The device includes a plurality of resilient spine elements and a porous interconnection structure, which interconnects the plurality of spine elements. The porous interconnection structure can be composed of a mesh or plurality of struts connected between the spine elements, The device expands at one or both of the ends. Optionally, the shaft of the device can expand. The end of the device, when expanded, has a circumference greater than a circumference of the structural shaft. Expansion of the device is actuated by pre-shaping the spine elements and/or the interconnection structure. In this regard, the spine elements and/or interconnection structure can be composed of a resilient material and pre-shaped, such that the end or ends of the device expand in the absence of an external restraining force. Or the spine elements and/or interconnection structure can be composed of a shape memory material, such that the end or ends of the device expand when heated to a temperature above the shape transitional temperature of the shape memory material.

Claims

1. An intramedullary device, comprising:

a plurality of resilient spine elements longitudinally arranged to form a deployable resultant structure having a structural shaft, an expandable first structural end, and a second structural end; and

a porous interconnection structure interconnecting the plurality of spine elements at the first structural end;

wherein the expanded first structural end has a circumference greater than a circumference of the structural shaft when the resultant structure is deployed.

2. The intramedullary device of claim 1, wherein the second structural end is non-expandable.

3. The intramedullary device of claim 1, further comprising a connector affixing the plurality of spine elements at the second structural end.

4. The intramedullary device of claim 1, wherein the interconnection structure interconnects the plurality of spine elements only at the first structural end.

5. The intramedullary device of claim 1, wherein the expanded first structural end has a bulbous shape.

6. The intramedullary device of claim 1, wherein the expanded first structural end has a trumpet-like shape.

7. The intramedullary device of claim 1, wherein at least one of the interconnection structure and plurality of spine elements is pre-shaped, such that the first structural end expands in the absence of an external restraining force.

8. The intramedullary device of claim 1, wherein both the interconnection structure and plurality of spine elements are pre-shaped, such that the first structural end expands in the absence of an external restraining force.

9. The intramedullary device of claim 1, wherein at least one of the interconnection structure and plurality of spine elements is pre-shaped and is composed of shape memory material with a shape transitional temperature, such that the first structural end expands when heated to a temperature above the shape transitional temperature.

10. The intramedullary device of claim 1, wherein both the interconnection structure and plurality of spine elements are pre-shaped and are composed of shape memory material with a shape transitional temperature, such that the first structural end expands when heated to a temperature above the shape transitional temperature.

11. The intramedullary device of claim 1, wherein the interconnection structure is mesh.

12. The intramedullary device of claim 1, wherein the interconnection structure is a plurality of struts.

13. The intramedullary device of claim 1, wherein the interconnection structure is disposed between the spine elements.

14. The intramedullary device of claim 1, wherein the expanded first structural end is configured to firmly engage a metaphyseal cavity of a selected fractured bone when the resultant structure is deployed within the fractured bone.

15. The intramedullary device of claim 1, wherein the expanded first structural end is configured to firmly engage an epiphyseal cavity of a selected fractured bone when the resultant structure is deployed within the fractured bone.

16. An intramedullary device, comprising:

a plurality of resilient spine elements longitudinally arranged to form a deployable resultant structure having a structural shaft and expandable first and second structural ends; and

a porous interconnection structure interconnecting the plurality of spine elements at the first and second structural ends;

wherein the expanded first and second structural ends have circumferences greater than a circumference of the structural shaft when the resultant structure is deployed.

17. The intramedullary device of claim 16, further comprising a connector affixing the plurality of spine elements at the structural shaft.

18. The intramedullary device of claim 16, wherein the interconnection structure interconnects the plurality of spine elements only at the first and second structural ends.

19. The intramedullary device of claim 16, wherein each of the expanded first and second structural ends has one of a bulbous shape and trumpet-like shape.

20. The intramedullary device of claim 16, wherein the expanded first structural end has a bulbous shape, and the expanded second structural end has a trumpet-like shape.

21. The intramedullary device of claim 16, wherein at least one of the interconnection structure and plurality of spine elements is pre-shaped, such that the first and second structural ends expand in the absence of an external restraining force.

22. The intramedullary device of claim 16, wherein both the interconnection structure and plurality of spine elements are pre-shaped, such that the first and second structural ends expand in the absence of an external restraining force.

23. The intramedullary device of claim 16, wherein at least one of the interconnection structure and plurality of spine elements is pre-shaped and is composed of shape memory material with a shape transitional temperature, such that the first and second structural ends expand when heated to a temperature above the shape transitional temperature.

24. The intramedullary device of claim 16, wherein both the interconnection structure and plurality of spine elements are pre-shaped and are composed of shape memory material with a shape transitional temperature, such that the first and second structural ends expand when heated to a temperature above the shape transitional temperature.

25. The intramedullary device of claim 16, wherein the structural shaft is expandable, and wherein the interconnection structure interconnects the plurality of spine elements at the structural shaft.

26. The intramedullary device of claim 16, wherein the interconnection structure is mesh.

27. The intramedullary device of claim 16, wherein the interconnection structure is a plurality of struts.

28. The intramedullary device of claim 16, wherein the expanded first and second structural ends are configured to firmly engage opposing metaphyseal cavities of a selected fractured bone when the resultant structure is deployed within the fractured bone.

29. The intramedullary device of claim 25, wherein the expanded first structural end, expanded second structural end, and expanded structural shaft are configured to firmly engage opposing metaphyseal cavities and a medullary canal of a selected fractured bone, respectively, when the resultant structure is deployed within the fractured bone.

30. The intramedullary device of claim 16, wherein one of the plurality of spine elements is longer than the remaining plurality of spine elements to form an indicator element.