Fluid treatment media support system

• US 6,261,453 B1
• Filed: 10/21/1998
• Issued: 07/17/2001
• Est. Priority Date: 04/26/1996
• Status: Expired due to Fees

• Current Assignee: Capital Controls Company Incorporated
• Original Assignee: Tetra Process Technologies DIV Capital Controls Company Incorporated
• Inventors: Savage, E. Stuart
• Primary Examiner(s): CINTINS, IVARS C
• Application Number:
  US09/176,147
• Time in Patent Office: 1,000 Days
• Field of Search: 210/274, 210/289, 210/291, 210/293, 210/541, 210/498, 210/510.1, 210/490
• US Class Current: 210/274
• CPC Class Codes: B01D 24/24 Downward filtration, the container having distribution or collection headers or pervious conduits
• CPC Class Codes: B01D 24/4631 Counter-current flushing, e.g. by air

Abstract

A filter media support system that reduces media clogging and head loss in granular filtration systems by providing a layered porous plate. The porous plate can have multiple layers of fine sized and coarse sized pores. The porous plate is positioned between the media and the filter bottom. The filter media support system is securely anchored to the infrastructure of the underdrain system thereby inhibiting media penetration of the filter bottom and avoiding seal failures. The infrastructure can be air lateral piping fitted beneath the underdrain blocks of the support system. The anchors can be secured to pipe clamps circumscribing the air laterals.

Claims

1. A system for supporting granular filter media comprising:

a filter comprising a filter bottom, underdrain blocks adjacent the filter bottom and filter media;

a rigid porous plate positioned over the underdrain blocks to support the filter media;

wherein the porous plate includes integral layers of different pore size.

2. The filter media support system of claim 1 wherein the porous plate includes a relatively coarse pore size layer adjacent the filter bottom and a relatively fine pore size layer above the coarse pore size layer.

3. The filter media support system of claim 2 wherein the porous plate further includes a relatively coarse pore size layer above the fine pore size layer.

4. The filter media support system of claim 3 wherein the coarse layers have a pore size of from 500 to 5000 microns and the fine layer has a pore size of from 150 to 1500 microns.

5. The filter media support system of claim 2 wherein the coarse layer has a pore size of from 500 to 5000 microns and the fine layer has a pore size of from 150 to 1500 microns.

6. The filter media support system of claim 1 wherein the porous plate is made of a material selected from the group consisting of ceramics, metals and polymers.

7. The filter media support system of claim 1 wherein the porous plate includes lap joints between adjacent sections.

8. A system for supporting granular filter media comprising:

a filter comprising a filter bottom, an infrastructure comprising air laterals, underdrain blocks adjacent the filter bottom and filter media;

a rigid porous plate positioned over the underdrain blocks to support the filter media, the porous plate comprising integral layers of different pore size, the porous plate anchored to the air laterals beneath the underdrain blocks.

9. The filter media support system of claim 8 wherein the porous plate comprises sintered polyethylene.

10. A filter system for supporting granular fluid treatment media comprising:

a filter comprising a filter bottom, the filter bottom comprising infrastructure;

a layer of underdrain blocks placed over infrastructure of the filter bottom;

a rigid porous plate placed over the underdrain blocks adapted to support the granular fluid treatment media, the porous plate including integral layers of different pore size;

anchors extending from the porous plate through the layer of underdrain blocks securing the porous plate to the infrastructure.

11. A filter system for supporting granular fluid treatment media comprising:

a filter comprising a filter bottom, the filter bottom comprising infrastructure;

a layer of underdrain blocks placed over infrastructure of the filter bottom;

a rigid porous plate placed over the underdrain blocks adapted to support the granular fluid treatment media, the porous plate including integral layers of different pore size;

anchors extending from the porous plate through the layer of underdrain blocks securing the porous plate to the infrastructure; and

the infrastructure comprising a plurality of air laterals running under the underdrain blocks, and anchors secured to the air laterals.

12. The filter media support system of claim 11 wherein the underdrain blocks are arranged end-to-end in rows over the air laterals, the porous plate has a larger horizontal dimension than the individual underdrain blocks so that the porous plate covers a plurality of the underdrain blocks, and the anchors extend between adjacent ends of the blocks.

13. The filter media support system of claim 12 wherein upper ends of the anchors are secured to bars positioned over the porous plate running transversely to the rows of the underdrain blocks.

14. The filter media support system of claim 12 wherein the porous plate includes lap joints parallel to the rows of underdrain blocks.

15. The filter media support system of claim 14 wherein the anchors pass through a bore formed through an overlap of the joint between adjacent porous plate sections.

16. The filter media support system of claim 12 wherein the sides of adjacent underdrain blocks are interconnected by lugs.