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Multi-layered polymer based thin film structure for medical grade products

  • US 6,261,655 B1
  • Filed: 06/17/1999
  • Issued: 07/17/2001
  • Est. Priority Date: 11/16/1993
  • Status: Expired due to Term
First Claim
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1. A multiple layer thermoplastic structure:

  • (1) a skin layer selected from the group consisting of polypropylene and polypropylene copolymers;

    (2) a radio frequency susceptible layer adhered to the skin layer, the radio frequency susceptible layer having a dielectric loss greater than 0.05 at 1-60 MHz and at temperatures of ambient to 250°

    C., the radio frequency susceptible layer having;

    (a) a first polyolefin selected from the group consisting of polypropylene and polypropylene copolymers, (b) a second polyolefin selected from the group consisting of ethylene copolymers, ultra-low density polyethylene, polybutene, and butene ethylene copolymers;

    (c) a radio frequency susceptible polymer selected from the group consisting of ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, and polyureas, and (d) a compatibilizing agent of a styrene and hydrocarbon block copolymer;

    wherein the structure has physical properties within the range a<

    40,000 psi;

    b>

    =70%;

    c<

    30%;

    d>

    1.0;

    e<

    0.1%;

    f<

    0.1%;

    g>

    =0.05 h<

    =60%;

    i=0;

    wherein;

    a is the mechanical modulus of the composition measured according to ASTM D-882;

    b is the percent recovery in length of the composition after an initial 20% deformation;

    c is the optical haze of the composition processed into a film 9 mils in thickness measured in accordance to ASTM D-1003;

    d is the loss tangent of the composition at 1 Hz measured at melt processing temperatures;

    e is the elemental halogen content by weight of the composition;

    f is the low molecular weight water soluble fraction of the composition;

    g is the dielectric loss between 1 and 60 MHz and over temperatures of 25 to 250°

    C. of the composition;

    h is the sample creep measured at 121°

    C. for a sample strip of the composition under 27 psi loading; and

    , i the composition exhibits no strain whitening after being strained at moderate speeds of about 20 inches per minute to about twice the original length;

    and wherein the multiple layer structure is capable of storing or collecting beneficial agents or transferring such agents to a patient, and wherein the multiple layer structure is capable of being thermoplastically recycled.

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