Moisture sensor with automatic emitter intensity control

• US 6,262,407 B1
• Filed: 12/31/1998
• Issued: 07/17/2001
• Est. Priority Date: 12/31/1998
• Status: Expired due to Term

• Current Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Original Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Inventors: Teder, Rein S.
• Primary Examiner(s): Le, Que T.
• Assistant Examiner(s): Luu, Thanh X.
• Application Number:
  US09/223,955
• Time in Patent Office: 929 Days
• Field of Search: 250/205, 250/574, 250/227.25, 250/341.8, 318/443, 318/444, 318/483, 340/602, 340/604, 340/609
• US Class Current: 250/205
• CPC Class Codes: B60S 1/0822 characterized by the arrangement or type of detection means
• CPC Class Codes: B60S 1/0837 with a particular arrangement of the optical elements
• CPC Class Codes: B60S 1/0888 characterized by the attachment of the elements in a unit
• CPC Class Codes: G01J 1/32 adapted for automatic variation of the measured or reference value regulation of light intensity G05D25/00

Abstract

An automatic intensity control unit for use in a moisture sensor which senses moisture on the surface of a transparent material. The moisture sensor includes one or more emitters for producing an emitter signal which is influenced by moisture on the transparent material, and one or more detectors for receiving the emitter signals. The automatic intensity control unit adjusts the intensity of the emitter signals to accommodate transparent materials having different transmittances. The automatic intensity control unit includes a comparator for comparing the intensity the emitter signals received by the detectors with a predetermined reference signal and a counter communicating with the comparator for producing a counter output. The automatic intensity control unit also includes an emitter driver for providing power to the emitters in an amount which determines the intensity of the emitter signals, and an emitter intensity control signal generator communicating with the counter and the emitter driver for controlling the intensity of the emitter signals.

Claims

1. An automatic intensity control unit for a moisture sensor, said moisture sensor including one or more signal emitters for generating one or more emitter signals influenced by the presence of moisture on the surface of a transparent material and one or more detectors for receiving said one or more emitter signals and communicating with moisture sensing circuitry for determining the presence of moisture, said automatic intensity control unit comprising:

a comparator connected to said one or more detectors for comparing the intensity of said one or more emitter signals received by said one or more detectors with a predetermined reference signal;

a counter communicating with said comparator and having a counter output which increases when the intensity of said one or more emitter signals received by said one or more detectors is less than said reference signal and decreases when the intensity of said one or more emitter signals received by said one or more detectors is more than said reference signal;

an emitter driver connected to said one or more emitters for providing power to said one or more emitters in an amount which determines the intensity of said one or more emitter signals, wherein said emitter driver exponentially increases the emitter intensity with linear increases in said emitter control signal and exponentially decreases the emitter intensity with linear decreases in said emitter control signal, and

an emitter intensity control signal generator connected to said emitter driver for providing an emitter intensity control signal for increasing the intensity of said one or more emitter signals when said counter output increases and decreasing the intensity of said one or more emitter signals when said counter output decreases.

2. The automatic intensity control unit defined in claim 1 wherein said emitter intensity control signal generator produces a linearly increasing voltage for increasing the intensity of said one or more emitter signals and a linearly decreasing voltage for decreasing the intensity of said one or more emitter signals.

3. The automatic intensity control unit defined in claim 2 wherein said emitter intensity control signal generator includes comprises a digital output means and a filter means.

4. The automatic intensity control unit defined in claim 3 wherein said filter means includes an RC circuit having a resistance value and a capacitance value.

5. The automatic intensity control unit defined in claim 4 wherein said emitter driver provides current to said one or more emitters, wherein the amount of said current determines the intensity of said one or more emitter signals.

6. The automatic intensity control unit defined in claim 5 wherein said emitter driver includes a voltage controlled current source for providing said current to said one or more emitters.

7. The automatic intensity control unit defined in claim 1 wherein said emitter driver voltage controlled current source includes a load resistance for determining the amount of current provided to said emitters for a given emitter intensity control signal voltage, wherein said load resistance varies exponentially in response to linear changes to said emitter intensity control signal voltage so as to affect an exponential change in the amount of current provided to said emitter.

8. The automatic intensity control unit defined in claim 1 further including a blanking signal generator for providing a blanking signal to said moisture sensing circuitry for causing the moisture sensing circuitry to ignore the detector signal information thereby preventing the false detection of moisture created by the changing emitter signals.

9. The automatic intensity control unit defined in claim 2 wherein said emitter intensity control signal generator comprises a digital output means, said digital output means operating in the TRISTATE mode, and a filter means.

10. A moisture sensor for determining the presence of moisture on the surface of a transparent material and controlling the actuation of a moisture removal system accordingly said moisture sensor comprising:

one or more emitters for generating one or more emitter signals which are influenced by the presence of moisture on the surface of a transparent material;

one or more detectors for receiving said one or more emitted signals, a comparator connected to said one or more detectors for comparing the amplitude of said one or more emitter signals received by said one or more detectors with a predetermined reference signal;

a counter communicating with said comparator and having a counter output which increases when the amplitude of said one or more emitter signals received by said one or more detectors is less than said reference signal and decreases when the amplitude of said one or more emitter signals received by said one or more detectors is more than said reference signal;

an emitter driver connected to said one or more emitters for providing power to said one or more emitters in an amount which determines the intensity of said one or more emitter signals, wherein said emitter driver exponentially increases the emitter intensity with linear increases in said emitter control signal and exponentially decreases the emitter intensity with linear decreases in said emitter control signal; and

an emitter intensity control signal generator connected to said emitter driver for increasing the intensity of said one or more emitter signals when the counter output increases and decreasing the intensity of said one or more emitter signals when said counter output decreases.

11. The moisture sensor defined in claim 10 wherein said emitter intensity control signal generator produces a linearly increasing voltage for increasing the intensity of said one or more emitter signals and a linearly decreasing voltage for decreasing the intensity of said one or more emitter signals.

12. The moisture sensor defined in claim 11 wherein said emitter intensity control signal generator comprises a digital output means and a filter for producing an emitter intensity control signal voltage determined by the value of said counter output.

13. The moisture sensor defined in claim 11 wherein said emitter driver provides current to said one or more emitters, wherein the amount of said current determines the intensity of said one or more emitter signals.

14. The moisture sensor defined in claim 13 wherein said emitter driver includes a voltage controlled current source for providing said current to said one or more emitters.

15. The moisture sensor defined in claim 14 wherein said emitter driver voltage controlled current source includes a load resistance for determining the amount of current provided to said emitters for a given emitter intensity control signal voltage, wherein said load resistance varies exponentially in response to changes to said emitter intensity control signal voltage.

16. The moisture sensor defined in claim 10 further including moisture sensing circuitry communicating with said one or more detectors for determining the presence of moisture and a blanking signal generator for providing a blanking signal to said moisture sensing circuitry for causing the moisture sensing circuitry to ignore the detector signal information thereby preventing the false detection of moisture created by changing the emitter signals.

17. The moisture sensor defined in claim 11, wherein said emitter control signal generator comprises a digital output means, said digital output means operating in the TRISTATE mode, and a filter for producing an emitter intensity control signal voltage determined by the value of said counter output.