Multi-directional steerable catheters and control handles

• US 6,267,746 B1
• Filed: 03/22/1999
• Issued: 07/31/2001
• Est. Priority Date: 03/22/1999
• Status: Expired due to Term

• Current Assignee: Biosense Webster Incorporated (Johnson & Johnson), Cordis Webster, Inc. (Johnson & Johnson)
• Original Assignee: Biosense Webster Incorporated (Johnson & Johnson)
• Inventors: Bumbalough, Timothy Ray
• Primary Examiner(s): Kennedy, Sharon
• Assistant Examiner(s): Lam, Ann Y
• Application Number:
  US09/274,050
• Time in Patent Office: 862 Days
• Field of Search: 604/95-1-, 600/139-152
• US Class Current: 604/95.01
• CPC Class Codes: A61M 2025/015 Details of the distal fixation of the movable mechanical means
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A steerable catheter comprises a catheter body, a tip section mounted to the distal end of the catheter body, and a control handle mounted to the proximal end of the catheter body. The control handle comprises a housing having a piston chamber and a piston slidably mounted in the piston chamber. The piston is longitudinally movable between proximal and distal positions. A longitudinal groove having proximal and distal ends and extends along a portion of the length of the piston. A puller wire anchor is slidably disposed within the longitudinal groove. A puller wire extends from the control handle, through a lumen in the catheter body and into a lumen in the tip section. The proximal end of the puller wire is fixedly attached to the puller wire anchor. A set screw is fixedly attached to the handle housing and extends radially inwardly into the longitudinal groove in the piston. When the piston is slid distally relative to the handle housing, the set screw prevents the puller wire anchor from moving distally with the piston, resulting in deflection of the tip section in the direction of the side to which the puller wire is anchored.

Claims

1. A steerable catheter comprising:

a catheter body having a tubular wall, proximal and distal ends, and at least one lumen extending therethrough;

a tip section comprising a flexible tubing having proximal and distal ends and at least one lumen extending therethrough, the proximal end of the tip section being fixedly attached to the distal end of the catheter body;

a control handle mounted at its distal end to the proximal end of the catheter body comprising;

a housing having proximal and distal ends and a piston chamber;

a piston having proximal and distal ends slidably mounted in the piston chamber of the housing, the distal end of the piston being fixedly attached to the proximal end of the catheter body, said piston being longitudinally movable relative to the housing between proximal and distal positions, said piston comprising a longitudinal groove having proximal and distal ends and extending along a portion of the length of the piston;

a puller wire anchor slidably disposed within the longitudinal groove;

a puller wire having proximal and distal ends extending from the control handle, through a lumen in the catheter body and into a lumen in the tip section, the proximal end of the puller wire being fixedly attached to the puller wire anchor in the control handle,

means attached to the distal end of the puller wire for deflecting the tip section in a select direction in response to distal movement of the piston and catheter body relative to the puller wire anchor; and

means for preventing distal movement of the puller wire anchor within the groove when the piston is moved distally.

2. A catheter according to claim 1, wherein the means for deflecting the tip section comprises an off-axis lumen in the tip section into which the puller wire extends and an anchor that anchors the puller wire to the tip section.

3. A catheter according to claim 1, further comprising a tip electrode.

4. A catheter according to claim 3, wherein the means for deflecting the tip section comprises an off-axis lumen in the tip section into which the puller wire extends and means for fixedly attaching the puller wire to the tip electrode.

5. A catheter according to claim 1, wherein the handle further comprises an internal passage extending within the piston and a hole connecting the internal passage to the longitudinal groove, whereby the puller wire passes through the internal passage and hole and into the longitudinal groove.

6. A catheter according to claim 1, wherein the handle further comprises a thumb control at the distal end of the piston.

7. A catheter according to claim 1, wherein the preventing means comprises a set screw fixedly attached to the inner surface of the handle housing that extends radially inwardly.

8. A multidirectional steerable catheter comprising:

a catheter body having a tubular wall, proximal and distal ends, and at least one lumen extending therethrough;

a tip section comprising a flexible tubing having proximal and distal ends and at least one lumen extending therethrough, the proximal end of the tip section being fixedly attached to the distal end of the catheter body;

a control handle mounted at its distal end to the proximal end of the catheter body comprising;

a housing having proximal and distal ends and a piston chamber;

a piston having proximal and distal ends slidably and rotatably mounted in the piston chamber of the housing, the distal end of the piston body fixedly attached to the proximal end of the catheter body, said piston being longitudinally movable relative to the housing between proximal and distal positions and rotatably movable relative to the housing between first and second positions, said piston comprising at least two longitudinal grooves having proximal and distal ends and extending along a portion of the length of the piston and a circumferential groove connecting the distal ends of the longitudinal grooves;

first and second puller wire anchors, each puller wire anchor slidably disposed within a corresponding longitudinal groove;

first and second puller wires having proximal and distal ends, each puller wire extending from the control handle, through a lumen in the catheter body and into a lumen in the tip section, the proximal end of each puller wire being fixedly attached to a separate puller wire anchor in the control handle;

first means attached to the distal end of the first puller wire for deflecting the tip section to form a first curve in response to distal movement of the piston and catheter body relative to the first puller wire and puller wire anchor;

second means attached to the distal end of the second puller wire for deflecting the tip section to form a second curve different from the first curve in response to distal movement of the piston and catheter body relative to the second puller wire and puller wire anchor;

means for selectively preventing distal movement of one of the first and second puller wire anchors when the piston is moved distally.

9. A catheter according to claim 8, wherein the first and second means for causing deflection of the tip section comprise first and second off-axis lumens in the tip section into which the first and second puller wires extend and anchors that anchor the puller wires to the tip section.

10. A catheter according to claim 8 further comprising a tip electrode.

11. A catheter according to claim 10, wherein the means for causing deflection of the tip section comprises first and second off-axis lumens in the tip section into which the first and second puller wires extend and means for fixedly attaching at least one puller wire to the tip electrode.

12. A catheter according to claim 8, wherein the handle further comprises an internal passage extending within the piston and first and second holes connecting the internal passage to the first and second longitudinal groove, whereby the first puller wire passes through the internal passage and first hole and into the first longitudinal groove, and the second puller wire passes through the internal passage and second hole and into the second longitudinal groove.

13. A catheter according to claim 8, further comprising means for preventing the first and second puller wire anchors from passing into the circumferential groove.

14. A catheter according to claim 13, wherein the means for preventing the first and second puller wire anchors from passing into the circumferential groove comprises steps at the distal ends of the longitudinal grooves.

15. A catheter according to claim 8, wherein the handle further comprises a thumb control at the distal end of the piston.

16. A catheter according to claim 8, wherein the preventing means comprises a set screw fixedly attached to the inner surface of the handle housing that extends radially inwardly.

17. A catheter according to claim 8 comprising more than two puller wires and more than two puller wire anchors.

18. A catheter according to claim 8, comprising two puller wires that extend into opposing off-axis lumens in the tip section.