Moisture sensor with autobalance control

• US 6,268,612 B1
• Filed: 06/12/2000
• Issued: 07/31/2001
• Est. Priority Date: 12/30/1998
• Status: Expired due to Term

• Current Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Original Assignee: Libbey-Owens-Ford Co. (Eaton Corporation PLC.)
• Inventors: Teder, Rein S.
• Primary Examiner(s): Lee, John R.
• Assistant Examiner(s): PYO, KEVIN K
• Application Number:
  US09/592,515
• Time in Patent Office: 414 Days
• Field of Search: 250/574, 250/216, 250/214.R, 250/214.A, 250/214.C, 318/443, 318/444, 318/483, 318/484, 318/DIG.2, 340/602
• US Class Current: 250/574
• CPC Class Codes: B60S 1/0818 including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like
• CPC Class Codes: B60S 1/0822 characterized by the arrangement or type of detection means
• CPC Class Codes: B60S 1/0837 with a particular arrangement of the optical elements
• CPC Class Codes: G01N 21/47 Scattering, i.e. diffuse reflection G01N21/25, G01N21/41 take precedence G01N21/55 takes precedence
• CPC Class Codes: G02B 6/4201 Packages, e.g. shape, construction, internal or external details
• CPC Class Codes: G02B 6/43 Arrangements comprising a plurality of opto-electronic elements and associated optical interconnections

Abstract

An autobalance control circuit for use in a moisture sensor which senses moisture on the surface of a transparent material. The moisture sensor includes detectors for receiving emitter signals which are influenced by moisture on the transparent material. The moisture sensor further includes a pre-demodulation circuit for attenuating unwanted signal components in the detector output signal while amplifying the useful signal components for further processing by a microprocessor. An autobalance circuit is provided for receiving the pre-demodulation circuit signal and providing an autobalance signal to the pre-demodulation circuit input. The autobalance signal at least partially cancels the detector output signal to prevent saturation of the pre-demodulation amplifier when undesirable detector output signal amplitudes are encountered. By preventing saturation of the moisture sensor circuitry, the autobalance circuit allows the sensor to continue to operate in the presence of large drops of moisture while having sufficient gain for detecting small droplets of moisture.

Claims

1. A method of detecting moisture on the surface of a material comprising:

providing a sensor mounted to the material and having an emitter for generating an emitter signal which is influenced by the presence of moisture on the surface of the material, and a detector for receiving the emitter signal and contributing to the production of a detector output signal;

filtering unwanted signal components from the detector output signal;

amplifying the detector output signal to produce an amplified signal; and

at least partially canceling the detector output signal thereby reducing clipping of the amplified signal.

2. The method of detecting moisture defined in claim 1 wherein the amplified signal is inverted with respect to the detector output signal and the at least partially canceling step further includes combining the amplified signal with the detector output signal to at least partially cancel the detector output signal.

3. The method of detecting moisture defined in claim 2 further including averaging the amplified signal thereby producing an autobalance signal.

4. The method of detecting moisture defined in claim 3 wherein the averaging is provided by a low pass filter.

5. The method of detecting moisture defined in claim 4 further including providing a first switch for passing the amplified signal to the low pass filter.

6. The method of detecting moisture defined in claim 5 wherein the detector output signal includes a moisture sensing portion and further including passing the amplified signal with the first switch to the low pass filter during the moisture sensing portion.

7. The method of detecting moisture defined in claim 6 further including providing a second switch for passing the autobalance signal for combination with the detector output signal.

8. The method of detecting moisture defined in claim 7 further including passing the autobalance signal for combination with the detector output signal during the moisture sensing portion of the detector output signal.

9. A method of detecting moisture on the surface of a material comprising:

providing a sensor mounted to the material and having an emitter for generating an emitter signal which is influenced by the presence of moisture on the surface of a material, and a detector for receiving the emitter signal and contributing to the production of a detector output signal;

filtering and amplifying the detector output signal to produce a pre-demodulation signal;

averaging the pre-demodulation signal to produce an autobalance signal;

combining the autobalance signal with the detector output signal to at least partially cancel the detector output signal to prevent saturation of the pre-demodulation signal.

10. The method of detecting moisture defined in claim 9 wherein the autobalance signal is inverted with respect to the detector output signal.

11. The method of detecting moisture defined in claim 10 wherein the averaging step further includes providing a low pass filter for averaging the pre-demodulation signal.

12. The method of detecting moisture defined in claim 11 wherein the emitter signal and the detector output signal are pulsatile signals, and the detector output signal includes a regularly repeating signal interval having a moisture sensing signal portion.

13. The method of detecting moisture defined in claim 12 further including a first switch for passing the pre-demodulation signal during the moisture sensing signal portion of the detector output signal.

14. The method of detecting moisture defined in claim 13 further including providing a second switch for passing the autobalance signal during the moisture sensing signal portion of the detector output signal for combination with the detector output signal.

15. A method of detecting moisture on the surface of a material comprising:

providing a sensor mounted to the material and having an emitter for generating an emitter signal which is influenced by the presence of moisture on the surface of the material, and a detector for receiving the emitter signal and contributing to the production of a detector output signal;

filtering unwanted signal components from the detector output signal;

amplifying the detector output signal to produce an amplified signal;

generating an autobalance signal providing a delayed representation of the detector output signal; and

combining the autobalance signal with the detector output signal to at least partially cancel the detector output signal thereby reducing clipping of the amplified signal.

16. The method of detecting moisture defined in claim 15 wherein the autobalance signal is an average of the detector output signal.

17. The method of detecting moisture defined in claim 15 wherein the autobalance signal is inverted with respect to the detector output signal.

18. A method of detecting moisture on the surface of a material comprising:

providing a sensor for producing an output signal which is influence by the presence of moisture on the surface of the material;

filtering unwanted signal components from the output signal;

amplifying the output signal to produce an amplified signal;

generating an autobalance signal providing a delayed representation of the output signal; and

combining the autobalance signal with the output signal to at least partially cancel the output signal thereby reducing clipping of the amplified signal.

19. The method of detecting moisture defined in claim 18 wherein the autobalance signal is an average of the output signal.

20. The method of detecting moisture defined in claim 18 wherein the autobalance signal is inverted with respect to the output signal.