Method and apparatus for automotive and other battery testing

• US 6,268,732 B1
• Filed: 07/13/2000
• Issued: 07/31/2001
• Est. Priority Date: 09/30/1998
• Status: Expired due to Term

• Current Assignee: Snap-on Equipment Ltd. (Snap-On Incorporated)
• Original Assignee: Snap-on Equipment Ltd. (Snap-On Incorporated)
• Inventors: Smith, Paul, Jones, Barbara L.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/555,185
• Time in Patent Office: 383 Days
• Field of Search: 324/429, 324/426, 324/433, 324/432, 324/427
• US Class Current: 324/429
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/386 using test-loads

Abstract

A method of testing applicable to the routine testing of batteries for automotive vehicles and like batteries is described. The method comprises: providing a battery to be tested; providing a test electrical load for connection to the battery; providing a control circuit to connect the load to the battery for an interval of less than one second; and providing analysis means to analyze the battery'"'"'s reaction to said load. The invention is characterized by causing the load to cause the battery to deliver a macro-current which is comparable to currents arising in use of the battery; causing said control circuit to connect the load to the battery for a transient time interval lying in the range of up to 100 milliseconds; and providing the control circuit as part of handset apparatus adapted to be operated and connected to the battery in the manner of a testing handset, and the transient macro-current generating an amount of heat in relation to the handset which can be accommodated by apparatus of the handset kind.

Claims

1. A method of testing applicable to the routine testing of batteries for automotive vehicles and like batteries, the method comprising:

a) providing a battery to be tested;

b) providing a test electrical load for connection to said battery;

c) providing a control circuit adapted to connect said load to said battery for an interval of less than one second; and

d) providing analysis means adapted to analyse the voltage profile or related aspects of said battery'"'"'s reaction to said load over said interval;

characterised by

e) causing said load to cause said battery, at least for batteries in good condition, to deliver a transient macro-current which is comparable to currents arising in use of the battery;

f) causing said control circuit to connect said load to said battery for a transient time interval lying in the range of up to 100 milliseconds; and

g) providing said control circuit as part of a handset apparatus adapted to be operated and connected to said battery in the manner of a testing handset, and said transient macro-current generating an amount of heat in relation to said handset which can be accommodated by apparatus of the handset kind.

2. A method according to claim 1 characterised by causing said control circuit to produce a predetermined level of current flow by means of a closed loop feedback circuit.

3. A method according to claim 2 characterised by causing said control circuit to determine the level of current flowing by reference to the open circuit voltage of said battery.

4. A method according to claim 3 characterised by causing said control circuit to determine the level of current flowing by selecting one of two or more voltage levels or ranges by reference to the open circuit voltage of said battery.

5. A method according to any one of claims 1, 2, 3 or 4 characterised by causing said control circuit to connect said load to said battery for said transient time interval so far as peak current flow is concerned, followed by a current decay period from zero to as long as said transient time interval.

6. Apparatus applicable to the routine testing of batteries for automotive vehicles and like batteries, the apparatus comprising:

a) connection means for connecting the apparatus to a battery to be tested;

b) a test electrical load for connection to said battery to be tested;

c) a control circuit adapted to connect said load to said battery for an interval of less than one second; and

d) analysis means adapted to analyse the voltage profile or related aspects of said battery'"'"'s reaction to said load over said interval;

characterised by

e) said control circuit being adapted to cause said battery to deliver a transient macro-current which is comparable to currents arising in use of said battery;

f) said control circuit being also adapted to connect said battery to said load for a transient time interval lying in the range of up to 100 milliseconds; and

g) said control circuit forming part of handset apparatus adapted to be operated and connected to said battery in the manner of a testing handset, and said transient macro-current generating an amount of heat in use and in relation to said handset which can be accommodated by said handset.

7. Apparatus according to claim 6 characterised by said control circuit comprising a closed loop feedback circuit adapted to produce a predetermined level of current flow from said battery.

8. Apparatus according to claim 7 characterised by said control circuit being adapted to determine the level of current flow from said battery by reference to the open circuit voltage of said battery.

9. Apparatus according to claim 8 characterised by said control circuit being adapted to determine the level of current flow from said battery by selecting one of two or more levels or ranges of current flow by reference to the open circuit voltage of said battery.

10. Apparatus according to any one of claims 6, 9 or 10 characterised by said control circuit being adapted to connect said battery to said load for a transient time interval followed by a current decay period from zero to as long as said transient time interval.