Air conditioning control system for variable evaporator temperature

• US 6,269,650 B1
• Filed: 01/10/2000
• Issued: 08/07/2001
• Est. Priority Date: 07/10/1997
• Status: Expired due to Term

• Current Assignee: SMAC Technologies Pty., Ltd.
• Original Assignee: Allan Shaw
• Inventors: Shaw, Allan
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US09/595,454
• Time in Patent Office: 575 Days
• Field of Search: 62/176.1, 62/176.2, 62/176.3, 62/176.6, 62/180, 62/226, 62/227, 62/228.1, 62/228.3, 62/228.4, 62/228.5, 62/201, 62/185, 236/44 R, 236/44 A, 236/44 C, 165/222, 165/223, 165/225, 165/230
• US Class Current: 62/176.6
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/83 by controlling the supply of heat-exchange fluids to heat-exchangers
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F25B 49/025 Motor control arrangements

Abstract

A system and method of control of refrigerant air conditioning including a humidity input sensor, and a coolant velocity sensor, using a control system set with a set point whereby to maintain a maximum evaporator temperature set point varying to suit each heat and moisture load condition over a range of conditions compatible with high engineering standards of performance.

Claims

1. A method of controlling an air conditioning system, the air conditioning system being capable of treating a conditioned space by at least treating return air from the conditioned space in return air coils, the air conditioning system having at least one compressor and an evaporator and circulating a coolant through the return air coils, the return air coils having control valves capable of regulating coolant flow, and having a size that is able to be varied between a minimum and a maximum, wherein the method comprises the steps of:

(a) setting desired temperature and humidity set points for the conditioned space;

(b) setting desired maximum and minimum coolant velocity set points for the velocity of coolant through the return air coils;

(c) measuring the conditioned space temperature and providing a temperature control signal computed from a deviation value of the conditioned space temperature from the temperature set point, the temperature deviation value being representative of changed sensible heat load requirements;

(d) measuring the coolant velocity through the return air coils and providing a coolant velocity control signal computed from a deviation value of the coolant velocity from the maximum coolant velocity set point;

(e) measuring the conditioned space humidity and providing a humidity control signal computed from a deviation value of the conditioned space humidity from the conditioned space humidity set point, the humidity deviation value being representative of changed evaporator temperature and latent heat load requirements;

(f) in response to the temperature control signal, varying the coolant flow to the return air coils by regulating the control valves to meet the changed sensible heat load requirements;

(g) in response to the coolant velocity control signal, varying the size of the return air coils such that the changed size prevents the coolant velocity from exceeding the maximum coolant velocity or from reducing below the minimum coolant velocity;

(h) subsequent to a variation in size of the return air coils, providing an adjusted coolant velocity control signal; and

(i) in response to the higher of the coolant velocity control signals and the humidity control signal, providing an evaporator temperature control signal to adjust the evaporator temperature to a maximum to thereby optimize input energy reduction.

2. The method according to claim 1, wherein the air conditioning system additionally treats ventilation air from outside the conditioned space in outside air coils and mixes the treated outside air with the return air before supplying the treated mixture to the conditioned space, the coolant circulating through the outside air coils before passing to the return air coils.

3. The method according to claim 1, further comprising the step of increasing the coolant velocity to at or above the minimum coolant velocity set point by decreasing the size of the return air coils, if the coolant velocity is below the minimum coolant velocity set point.

4. The method according to claim 1, wherein the air conditioning system is a variable or constant air volume system that directly or indirectly treats the air in the conditioned space.

5. The method according to claim 1, wherein the air conditioning system is a variable or constant air volume system where indirectly a coolant treats the air in the conditioned space and utilizes a chiller as at least part of that treatment.

6. The method according to claim 1, wherein the adjustment of the evaporator temperature is effected by controlling compressor capacity.

7. The method according to claim 1, wherein the control signals relating to humidity, temperature and coolant velocity are provided by proportional plus integral controllers.

8. A method of controlling an air conditioning system, the air conditioning system being capable of treating a conditioned space by at least treating return air from the conditioned space, the air conditioning system having at least one compressor with a predetermined minimum compressor speed and an evaporator providing heat exchange with return air and outside air, the evaporator having a size that is able to be varied between a minimum and a maximum, wherein the method comprises the steps of:

(a) setting desired temperature and humidity set points for the conditioned space;

(b) measuring the conditioned space temperature and providing a temperature control signal computed from a deviation value of the conditioned space temperature from the temperature set point, the temperature deviation value being representative of changed sensible heat load requirements;

(c) measuring the conditioned space humidity and providing a humidity control signal computed from a deviation value of the conditioned space humidity from the humidity set point, the humidity deviation value being representative of changed evaporator temperature and latent heat load requirements;

(d) in response to the temperature control signal, varying flow of refrigerant in the evaporator such that the changed sensible heat load requirements are met; and

(e) in response to the humidity control signal, providing an evaporator temperature control signal to adjust the evaporator temperature to a maximum to thereby optimize input energy requirements, said maximum evaporator temperature being limited such that the compressor speed does not reduce below the predetermined minimum compressor speed.

9. The method according to claim 8, wherein the air conditioning system additionally treats outside air and return air in separate evaporators, or in separate portions of evaporators, and mixes the treated outside air with the treated return air before supplying the mixture to the conditioned space.

10. The method according to claim 8, wherein the air conditioning system is a variable or constant air volume system that directly treats the air in the conditioned space.

11. The method according to claim 8, wherein the control signals relating to humidity and temperature are provided by proportional plus integral controllers.

12. The method according to claim 8, wherein the adjustment of the evaporator temperature is effected by controlling compressor capacity.

13. An apparatus for controlling an air conditioning system, the air conditioning system being capable of treating a conditioned space by at least treating return air from the conditioned space in return air coils, the air conditioning system having at least one compressor and an evaporator and circulating a coolant through the return air coils, the return air coils having a size that is able to be varied between a minimum and a maximum, the apparatus comprising:

(a) a conditioned space humidity sensor, a conditioned space temperature sensor, and a coolant velocity sensor for determining the velocity of the coolant entering the return air coils;

(b) an evaporator temperature controller;

(c) means for providing a temperature control signal computed from a deviation value of conditioned space temperature from a temperature set point;

(d) means for providing a humidity control signal computed from a deviation value of conditioned space humidity from a humidity set point;

(e) means for providing a coolant velocity control signal computed from a deviation value of coolant velocity from a coolant velocity set point;

(f) means for varying the return air coil size in response to the coolant velocity control signal;

(g) means for varying the coolant velocity to the return air coils in response to the temperature control signal; and

(h) control means capable of receiving the humidity control signal and the coolant velocity control signal, selecting the higher control signal and providing a control signal to the evaporator temperature controller to adjust the evaporator temperature to a maximum to thereby optimize input energy requirements.

14. The apparatus according to claim 13, wherein the air conditioning system further comprises outside air coils for treating ventilation air from outside the conditioned space, the outside air coils having coolant circulating therethrough, and a means for mixing the treated outside air with the treated return air before supplying the mixture to the conditioned space.

15. The apparatus according to claim 13, wherein the air conditioning system is a variable or constant air volume system that indirectly treats the air in the conditioned space.

16. The apparatus according to claim 13, wherein the air conditioning system is a variable or constant air volume system where indirectly coolant treats the air in the conditioned space and utilizes a chiller as at least part of that treatment.

17. The apparatus according to claim 13, wherein the control signals relating to humidity, temperature and coolant velocity are provided by proportional plus integral controllers.

18. The apparatus according to claim 13, wherein the adjustment of the evaporator temperature is effected by controlling compressor capacity.

19. An apparatus for controlling an air conditioning system, the air conditioning system being capable of treating a conditioned space by at least treating return air from the conditioned space, the air conditioning system having at least one compressor with a predetermined minimum compressor speed and an evaporator providing heat exchange with return air and outside air, the evaporator having a size that is able to be varied between a minimum and a maximum, the apparatus comprising:

(a) a conditioned space humidity sensor and a conditioned space temperature sensor;

(b) an evaporator temperature controller;

(c) means for providing a temperature control signal computed from a deviation value of conditioned space temperature from a temperature set point;

(d) means for providing a humidity control signal computed from a deviation value of conditioned space humidity from a humidity set point;

(e) means for varying the evaporator size in response to the temperature control signal; and

(f) control means capable of receiving the humidity control signal and providing a control signal to the evaporator temperature controller to adjust the evaporator temperature to a maximum to thereby optimize input energy requirements, said maximum evaporator temperature being limited such that the compressor speed does not reduce below the predetermined minimum compressor speed.

20. The apparatus according to claim 19, wherein the air conditioning system utilizes an evaporator for treating both ventilation air from outside the conditioned space and return air, the evaporator having refrigerant circulating therethrough, and a means for mixing the treated outside air with the treated return air before supplying the mixture to the conditioned space.

21. The apparatus according to claim 19, wherein the air conditioning system is a variable or constant air volume system that directly treats the air in the conditioned space.

22. The apparatus according to claim 19, wherein the air conditioning system is a variable or constant air volume system where an evaporator directly treats the air in the conditioned space and utilizes a refrigerant cycle as at least part of that treatment.

23. The apparatus according to claim 19, wherein the control signals relating to humidity and temperature are provided by proportional plus integral controllers.

24. The apparatus according to claim 19, wherein the adjustment of the evaporator temperature is effected by controlling compressor capacity.