Method and apparatus for reducing sample dispersion in turns and junctions of microchannel systems

• US 6,270,641 B1
• Filed: 04/26/1999
• Issued: 08/07/2001
• Est. Priority Date: 04/26/1999
• Status: Expired due to Fees

• Current Assignee: Sandia Corporation (Martin Marietta Corporation)
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Nilson, Robert H., Griffiths, Stewart K.
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US09/299,269
• Time in Patent Office: 834 Days
• Field of Search: 210/656, 204/450, 204/451, 204/600, 204/601, 422/50, 422/70, 422/81, 422/129, 422/99, 422/100
• US Class Current: 204/451
• CPC Class Codes: B01F 2101/23 Mixing of laboratory samples e.g. in preparation of analysing or testing properties of materials
• CPC Class Codes: B01F 25/31 in conduits or tubes through which the main component flows
• CPC Class Codes: B01F 25/433 Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
• CPC Class Codes: B01F 25/4331 Mixers with bended, curved, coiled, wounded mixing tubes or comprising elements for bending the flow
• CPC Class Codes: B01F 25/4335 Mixers with a converging-diverging cross-section
• CPC Class Codes: B01F 33/30 Micromixers
• CPC Class Codes: B01J 19/0093 Microreactors, e.g. miniaturised or microfabricated reactors laboratory containers with capillary fluid transport in microfabricated channels or chambers B01L3/5027
• CPC Class Codes: B01J 2219/00828 Silicon wafers or plates
• CPC Class Codes: B01J 2219/00831 Glass
• CPC Class Codes: B01J 2219/00833 Plastic
• CPC Class Codes: B01J 2219/00853 Employing electrode arrangements
• CPC Class Codes: B01J 2219/00912 by electrophoresis
• CPC Class Codes: B01J 2219/00916 by chromatography
• CPC Class Codes: B01J 2219/00957 Compositions or concentrations
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2400/0415 electrical forces, e.g. electrokinetic
• CPC Class Codes: B01L 2400/0487 fluid pressure, pneumatics
• CPC Class Codes: B01L 2400/084 Passive control of flow resistance
• CPC Class Codes: B01L 3/502746 characterised by the means for controlling flow resistance, e.g. flow controllers, baffles B01L3/502738 takes precedence
• CPC Class Codes: G01N 2030/285 electrically driven carrier
• CPC Class Codes: G01N 27/44791 : Microapparatus sample containers with integrated microfluidic structures B01L3/5027
• CPC Class Codes: G01N 30/6065 : with varying cross section
• CPC Class Codes: G01N 30/6086 : form designed to optimise dispersion
• CPC Class Codes: G01N 30/6095 : Micromachined or nanomachined, e.g. micro- or nanosize
• CPC Class Codes: Y10S 366/02 : Micromixers: segmented laminar flow with boundary mixing orthogonal to the direction of fluid propagation with or without geometry influences from the pathway
• CPC Class Codes: Y10S 366/03 : Micromixers: variable geometry from the pathway influences mixing/agitation of non-laminar fluid flow

Abstract

The performance of microchannel devices is improved by providing turns, wyes, tees, and other junctions that produce little dispersions of a sample as it traverses the turn or junction. The reduced dispersion results from contraction and expansion regions that reduce the cross-sectional area over some portion of the turn or junction. By carefully designing the geometries of these regions, sample dispersion in turns and junctions is reduced to levels comparable to the effects of ordinary diffusion. A numerical algorithm was employed to evolve low-dispersion geometries by computing the electric or pressure field within candidate configurations, sample transport through the turn or junction, and the overall effective dispersion. These devices should greatly increase flexibility in the design of microchannel devices by permitting the use of turns and junctions that do not induce large sample dispersion. In particular, the ability to fold electrophoretic and electrochrornatographic separation columns will allow dramatic improvements in the miniaturization of these devices. The low-lispersion devices are particularly suited to electrochromatographic and electrophoretic separations, as well as pressure-driven chromatographic separation. They are further applicable to microfluidic systems employing either electroosrnotic or pressure-driven flows for sample transport, reaction, mixing, dilution or synthesis.

Claims

1. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and outlet ends and wherein the turning channel has a cross-section that is rectangular, trapezoidal, or triangular.

2. The device of claim 1 wherein the contraction and expansion regions define inner and outer walls of the turning channel that are substantially equal in length.

3. The device of claim 1 wherein the turning channel has a depth that is substantially uniform.

4. The device of claim 1 wherein the turning channel has an included angle of greater than 10 degrees.

5. The device of claim 1 wherein the turning channel has an included angle equal to about 45 degrees.

6. The device of claim 1 wherein the turning channel has an included angle equal to about 90 degrees.

7. The device of claim 1 wherein the turning channel has an included angle equal to about 180 degrees.

8. The device of claim 1 wherein the constricted portion of the turning channel has a width that is between 20% and 80% of the width of the inlet end.

9. The device of claim 1 wherein the contraction and expansion regions have lengths that are between one and five times the width of the inlet end.

10. The device of claim 1 wherein the contraction and expansion regions extend into the turn.

11. The device of claim 1 wherein the angular span of the constricted portion of the turning channel is less than the included angle of the turn.

12. The device of claim 1 wherein the contraction and expansion regions and the constricted portion of the turning channel are configured such that sample motion through the turning channel produces a sample profile having a normalized variance, L*=(σ

/α

)² that is less than about 0.01, wherein σ

² is the spatial variance of the sample profile at the outlet end of the turning channel and a is the width of the inlet end.

13. The device of claim 1 wherein a portion of the microchannel system comprises a separation matrix disposed therein.

14. The device of claim 1 further comprising at least two channel segments each defining a substantially linear path, wherein at least two linear channel segments are joined by a turning channel.

15. The device of claim 14 wherein the turning channel has an included angle that is greater than about 90 degrees.

16. The device of claim 14 wherein the turning channel has an included turn angle equal to about 180 degrees such that the final direction of motion of the moving sample is opposite to the initial direction.

17. The device of claim 14 wherein at least one linear channel segment comprises a separation matrix disposed therein.

18. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends, and wherein the contraction and expansion regions define inner and outer walls of the turning channel that are substantially equal in length.

19. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends, and wherein the outer wall of the turning channel comprises linear segments at the inlet and outlet ends joined by an arc of fixed radius spanning the included turn angle and wherein the inner wall of the turning channel is configured to form the contraction and expansion regions.

20. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end and wherein the branching junction has a cross-section that is rectangular, trapezoidal, or triangular.

21. The device of claim 20 wherein the branching junction has a depth that is substantially uniform.

22. The device of claim 20 wherein a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end.

23. The device of claim 20 wherein the included angle between the inlet end and at least one outlet end is greater than 10 degrees.

24. The device of claim 20 wherein the included angle between the inlet end and at least one outlet end is about 90 degrees.

25. The device of claim 20 wherein the constricted portion of the branching junction has a width that is between 20% and 80% of the width of the outlet end.

26. The device of claim 20 and wherein the contraction and expansion regions have lengths that are between one and five times the width of the inlet end.

27. The device of claim 20 wherein the constricted portion and contraction and expansion regions are configured such that the sample motion through the branching junction produces a sample profile having a normalized variance, L*=(σ

/α

)², that is less than about 0.01, wherein σ

² is the spatial variance of the sample profile at one or more outlet ends and α

is the width of the inlet end.

28. The device of claim 20 wherein a portion of the microchannel system comprises a separation matrix disposed therein.

29. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end and wherein an included turn angle between the inlet end and at least one outlet end is about 22.5 degrees.

30. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end and wherein an included turn angle between the inlet end and at least one outlet end is about 45 degrees.

31. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end, and wherein the joining of adjacent junction walls interior of the outlet ends defines a cusp.

32. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end, and wherein the contraction and expansion regions of the branching junction define a first distance of travel along one outer junction wall and a second distance of travel starting at the center of the inlet end and proceeding along the junction wall interior of one outlet end, and wherein the first and second distance of travel are substantially equal.

33. A low-dispersion device for dividing a sample that comprises:

a microchannel system comprising first, second, and third branching junctions and at least two turning channels wherein each branching junction comprises one inlet end and at least two outlet ends, and the outlet ends of the first branching junction are joined by turning channels to the inlet ends of the second and third branching junctions and at least one of said first, second and third branching junctions comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one of its outlet ends.

34. The device of claim 33 wherein the branching junctions and turning channels comprise a separation matrix disposed therein.

35. A low-dispersion device for joining two or more samples that comprises:

a microchannel system comprising at least one confluence junction having at least two inlet ends and one outlet end, wherein the confluence junction comprises contraction and expansion regions such that a portion of the confluence junction is constricted to a width that is smaller than the width of at least one inlet end and wherein the confluence junction has a cross-section that is rectangular, trapezoidal, or triangular.

36. An apparatus for analyzing chemical or biological samples containing a plurality of species that comprises:

a substrate fabricated to define a microchannel system disposed therein, the microchannel system comprising at least one turning channel having an inlet and an outlet end, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the width of the inlet and outlet ends, and wherein the turning channel has a cross-section that is rectangular, trapezoidal, or triangular;

means for introducing a sample into the microchannel system;

means for separating the sample into two or more components; and

means for detecting the two or more different components.

37. The apparatus of claim 36 wherein the separation means comprises applied pressures used to create a pressure gradient along some portion of the microchannel system in order to cause fluid motion and species separation by chromatography.

38. The apparatus of claim 36 wherein at least a portion of the microchannel system comprises a separation matrix disposed therein.

39. The apparatus of claim 36 wherein the substrate material is selected from the group consisting of silicon, silicon compounds, silicone, glass, and polymers.

40. The apparatus of claim 36 wherein in the microchannel system is embossed into the substrate.

41. The apparatus of claim 36 wherein the microchannel system is etched into the substrate.

42. The apparatus of claim 36 wherein the substrate is injection molded to form the microchannel system.

43. An apparatus for analyzing chemical or biological samples containing a plurality of species that comprises:

a substrate fabricated to define a microchannel system disposed therein, the microchannel system comprising at least one turning channel having an inlet and an outlet end, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and outlet ends;

means for introducing a sample into the microchannel system;

means for separating the sample into two or more components;

and means for detecting the two or more different components, wherein the separation means comprises electrodes and an electric controller used to create a voltage gradient along some portion of the microchannel system in order to cause species separation by electrophoresis.

44. An apparatus for analyzing chemical or biological samples containing a plurality of species that comprises:

a substrate fabricated to define a microchannel system disposed therein, the microchannel system comprising at least one turning channel having an inlet and an outlet end, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and outlet ends and wherein the turning channel has a cross-section that is rectangular, trapezoidal, or triangular;

means for introducing a sample into the microchannel system;

means for separating the sample into two or more components; and

means for detecting the two or more different components, wherein the separation means comprises electrodes and an electric controller used to create a voltage gradient along some portion of the microchannel system in order to cause electroosmotic flow and species separation by chromatography.

45. A method for analyzing chemical and biological samples by separating a sample into two or more component species wherein the method comprises the steps of:

providing an apparatus comprising a microchannel system, the microchannel system comprising at least one turning channel having an inlet end and an outlet end, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and outlet ends, and wherein the turning channel has a cross-section that is rectangular, trapezoidal, or triangular;

introducing a sample into the microchannel system;

separating the sample into two or more components; and

detecting the two or more different components.

46. The method of claim 45 wherein the step of separating the sample causes the sample to travel through the microchannel system and turning channel to form one or more discrete bands and whereby the bands exhibit negligible dispersion as they travel through the turning channel and wherein the turning channel has a cross-section that is rectangular.

47. A low-dispersion microchannel device for turning the direction of transport of a moving sample comprising:

a turning channel having an inlet end and an outlet end, wherein the turning channel comprises a region in which the cross-sectional area is smaller than that of the inlet end and wherein the turning channel has a cross-section that is rectangular, trapezoidal, or triangular.

48. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends, and wherein the length of the inner wall along the contraction region is longer than the length of the outer wall along the contraction region.

49. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends, and wherein the length of the inner wall along the expansion region is longer than the length of the outer wall along the expansion region.

50. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle,

wherein the inner and outer walls at the inlet end are substantially parallel and define a centerline of the inlet end that is midway between and parallel to said inner and outer walls at the inlet end,

wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends,

and wherein the contraction region is asymmetric with respect to the centerline of the inlet end.

51. The apparatus of claim 50 wherein the distance between the inner wall and the centerline of the inlet end is less than the distance between said centerline of the inlet end and the outer wall for at least some portion of the contraction region.

52. The apparatus of claim 50 wherein the inner wall of the turning channel crosses the centerline of the inlet end.

53. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end and an outlet end, an inner wall and an outer wall, and an included turn angle,

wherein the inner and outer walls at the outlet end are substantially parallel and define a centerline of the outlet end that is midway between and parallel to said inner and outer walls at the outlet end,

wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends,

and wherein the expansion region is asymmetric with respect to the centerline of the outlet end.

54. The apparatus of claim 53 wherein the distance between the inner wall and the centerline of the outlet end is less than the distance between said centerline of the outlet end and the outer wall for at least some portion of the expansion region.

55. The apparatus of claim 53 wherein the inner wall of the turning channel crosses the centerline of the outlet end.

56. A low-dispersion device for turning the direction of transport of a moving sample that comprises:

a microchannel system comprising at least one turning channel having an inlet end, an inner wall and an outer wall, and an included turn angle, wherein the turning channel comprises contraction and expansion regions such that a portion of the turning channel is constricted to a width that is smaller than the widths of the inlet and the outlet ends, and wherein the inner wall defines a path having at least one inflection point in the contraction region and having at least one inflection point in the expansion region, and expansion regions.

57. A low-dispersion device for dividing a sample that comprises:

a planar substrate patterned to define a microchannel system comprising at least one branching junction having one inlet end and at least two outlet ends, wherein the sum of the widths of the two outlet ends is substantially equal to the width of the inlet end, and wherein the branching junction comprises contraction and expansion regions such that a portion of the branching junction is constricted to a width that is smaller than the width of at least one outlet end.

58. The apparatus of claim 57 wherein the planar substrate is patterned to define the microchannel system by embossing, etching or molding.

59. The apparatus of claim 57 wherein the width of each of said two outlet ends is substantially equal to twice the width of said inlet end.

60. A low-dispersion device for joining two or more samples that comprises:

a planar substrate patterned to define a microchannel system comprising at least one confluence junction having at least two inlet ends and one outlet end, wherein the confluence junction comprises contraction and expansion regions such that a portion of the confluence junction is constricted to a width that is smaller than the width of at least one inlet end.

61. The apparatus of claim 60 wherein the planar substrate is pattered to define the microchannel system by embossing, etching or molding.

62. The apparatus of claim 60 having two inlet ends and one outlet ends wherein the sum of the widths of the two inlet ends is substantially equal to the width of the outlet end.

63. The apparatus of claim 62 wherein the width of each of said two inlet ends is substantially equal to twice the width of said outlet end.