Drive train for a vehicle and method of controlling a drive train

• US 6,272,950 B1
• Filed: 01/28/2000
• Issued: 08/14/2001
• Est. Priority Date: 01/28/2000
• Status: Expired due to Term

• Current Assignee: Danfoss Power Solutions Inc. (Danfoss A/S), Merlo SpA Industria Metalmeccanica
• Original Assignee: Sauer-Danfoss Incorporated (Danfoss A/S), Merlo SpA Industria Metalmeccanica
• Inventors: Braun, Tom, Taylor, Lloyd
• Primary Examiner(s): Marmor, Charles A
• Assistant Examiner(s): PANG, ROGER L
• Application Number:
  US09/493,909
• Time in Patent Office: 564 Days
• Field of Search: 743/39, 747/311, 747/321, 747/331
• US Class Current: 74/731.1
• CPC Class Codes: F16H 47/02 the fluid gearing being of the volumetric type
• CPC Class Codes: F16H 61/46 Automatic regulation in accordance with output requirements
• CPC Class Codes: F16H 61/462 for achieving a target speed ratio
• CPC Class Codes: Y10T 74/19153 Condition responsive control
• CPC Class Codes: Y10T 74/19163 with interrelated controls

Abstract

A drive train comprises an internal combustion engine, a clutchless gearbox, which can be shifted by means of an electronic control unit and by means of actuating devices, without a mechanical synchronizing device, and a hydrostatic gearbox with a hydraulic pump and a hydraulic motor, which are connected in a closed circuit. The rotational speed of the hydraulic motor being controllable in dependence on a control signal to the adjusting device of the hydraulic pump and/or to the adjusting device of the hydraulic motor. The control unit calculates the control signal by means of setpoint input via an accelerator pedal or as a function of the rotational drive speed of the internal combustion engine, with shifting of the transmission stages being possible by means of the actuating devices. The control unit controls the adjusting device of the hydraulic pump as well as the actuating devices for the gearbox for the electronic synchronization of the latter by means of a characteristic curve which represents the speed ratio of the hydraulic motor to the hydraulic pump in dependence on an actuating signal to the adjusting device of the hydraulic pump for a loadfree state of the gearbox. For this purpose, in the method of controlling the drive train, the control unit calculates a maximum achievable synchronous speed of the hydraulic motor by means of a characteristic curve which represents the speed ratio of the hydraulic motor to the hydraulic pump in dependence on an actuating signal to the adjusting device of the hydraulic pump and/or to the adjusting device of the hydraulic motor for a loadfree state of the gearbox.

Claims

1. A drive train for a vehicle which has an internal combustion engine (1), a clutchless gearbox (8), a control unit (14) connected to the gearbox (8) for shifting the same, a hydrostatic drive (4, 5) and a hydraulic pump (4) and a hydraulic motor (5) connected in a closed circuit 10 (11), comprising,

the control unit (14) being operationally connected by actuating signals (J, 0) to an adjusting device (9) on the gearbox (8) and adjusting devices (16, 3) on the motor and pump,

the control unit being programmed by a characteristic curve representing a speed ratio of the hydraulic motor (5) to the hydraulic pump (4) to calculate a maximum electronic synchronous speed of the hydraulic motor to the hydraulic pump to create a loadfree state of the gearbox (8) by controlling the adjusting devices for the hydraulic pump (4) and the gearbox (8).

2. A drive train according to claim 1, characterized in that the characteristic curve is determined in the form of a learning curve as a set-up before putting the drive train into operation and is stored in the control unit (14), the actuating signals (J, 0) to the adjusting devices (3, 16) of the hydraulic pump (4) and/or hydraulic motor (5) so that the actuating signals (J, 0) can be continuously increased until the maximum speed ratio of the hydraulic motor to the hydraulic pump is reached.

3. A drive train according to claim 1, characterized in that a volumetric fluid output of the hydraulic pump (4) is adjusted by means of a proportional valve (3), wherein a required actuating signal (J) which is supplied by the control unit (14) in response to a setpoint input data influenced by a drive speed of the internal combustion engine (1), which is transmitted to the control unit (14) by means of a first speed sensor (2).

4. A drive train according to claim 3, characterized in that a switch (10) delivers to the control unit (14) a signal as to whether the gearbox (8) is in a neutral or gear engaged position.

5. A drive train according to claim 4, characterized in that the actuating devices (9) are valves or electromagnets which can be activated by the control unit (14) and disengaged again by means of spring force as soon as a corresponding switching signal (K, L, M) of the control unit (14) is reset and the gearbox (8) is brought by the control system into a loadfree state by means of the actuating signal (J) determined on the basis of the characteristic curve.

6. A drive train according to claim 3, characterized in that a second speed sensor (6), is provided for measuring the input speed of the gearbox (8), and a third speed sensor (7), for measuring the output speed of the gearbox (8), is provided for the electronic synchronization of the gearbox (8).

7. A method of controlling a drive train having an internal combustion engine (1), a clutchless gearbox (8) without a mechanical synchronizing device and a hydrostatic drive (4, 5) with a hydraulic pump (4), a hydraulic motor (5) and a control unit (14), characterized in that the control unit (14) calculates a maximum achievable synchronous speed of the hydraulic motor (5) by means of a characteristic curve which represents a speed ratio of the hydraulic motor (5) to the hydraulic pump (4) in response to an actuating signal to an adjusting device of the hydraulic pump (4) and/or to an adjusting device of the hydraulic motor (5) to create a loadfree state of the gearbox (8).

8. The method according to claim 7, characterized in that the control unit (14) activates actuating devices (9) for transmission stages of the gearbox (8) in a way corresponding to a desired operating point on the characteristic curve.

9. The method according to claim 7, characterized in that the characteristic curve is recorded in the form of a learning curve as a set-up at least for each new hydrostatic drive.

10. The method according to claim 9, characterized in that the characteristic curve is corrected in running operation, to compensate in particular for wear or aging-related changes of the hydrostatic drive (4, 5).

11. The method according to claim 8, characterized in that the respectively current transmission ratio during operation shifts the gearbox (8) into the neutral position, by de-activating a corresponding output (K, L, M) of the control unit (14) and by bringing the gearbox (8) into the loadfree state for a short time by changing the actuating signal (J) to the adjusting device (3) of the hydraulic pump (4).

12. The method according to claim 11, characterized in that the gearbox (8) is operated in the loadfree state for about 100 ms.

13. The method according to claim 7, characterized in that, when a neutral position of the gearbox (8) is sensed, the drive speed of the hydraulic motor (5) is rapidly brought by the control unit (14) to a synchronous speed required for a desired transmission stage of the gearbox (8) on the basis of an actuating signal (J, 0) which is derived from the learning curve and determines the volumetric fluid output of the hydraulic pump (4) and/or hydraulic motor (5).