Twinax coaxial flat cable connector assembly

• US 6,273,753 B1
• Filed: 10/19/2000
• Issued: 08/14/2001
• Est. Priority Date: 10/19/2000
• Status: Expired due to Term

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Ko, David Tso-Chin
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): HYEON, HAE M
• Application Number:
  US09/693,269
• Time in Patent Office: 299 Days
• Field of Search: 439/579, 439/497, 439/610, 439/607
• US Class Current: 439/579
• CPC Class Codes: H01R 12/592 connections to contact elements
• CPC Class Codes: H01R 12/594 for shielded flat cable
• CPC Class Codes: H01R 12/775 Ground or shield arrangements
• CPC Class Codes: H01R 13/65915 Twisted pair of conductors surrounded by shield
• CPC Class Codes: H01R 13/6593 the shield being composed of different pieces

Abstract

A twinax coaxial flat cable connector assembly (1) includes a plurality of twinax coaxial wires (10), an insulative insert (20), a plurality of terminals (30), a housing (40), a grounding bar (309), and an EMI shield (50). Each twinax coaxial cable includes a pair of coaxial conductors (103), an insulating layer (104) isolating the pair of conductors from each other, a metal braid layer (105) enclosing the insulating layer, and a cable jacket (106) enclosing the metal braid layer. The elongate insulative insert defines a plurality of channels (202), a plurality of slots (204) each with a pair of projections (206) and a groove (205), and an elongate slot (201) connecting the channels with the slots. In assembly, the channels position the jackets of the twinax coaxial cables, each groove secures a rear portion of a corresponding terminal, each coaxial conductor is secured between a corresponding pair of projections and electrically connects with a corresponding terminal, and the grounding bar is inserted into the elongate slot to electrically connect to the metal braid layer of all the twinax coaxial wires. The shield is assembled to the outside of the housing and the insert is assembled into the housing such that the shield electrically contacts the grounding bar in the insert. Thus the improved insert securely positions and holds the coaxial conductor and the shielding effect is improved.

Claims

1. A twinax coaxial flat cable connector assembly comprising:

a plurality of twinax coaxial wires each having a pair of coaxial conductors isolated from each other and a layer of a metal braid surrounding the pair of coaxial conductors;

an insulative insert defining a plurality of grooves and a plurality of slots, each slot communicating with a corresponding groove and each slot for positioning a coaxial conductor of the twinax coaxial flat cable connector assembly in the insulative insert;

a plurality of terminals each of which comprises a rear portion received in a corresponding groove of the insulative insert and a receiving portion at a front end, the rear portion of the terminal contacting with a corresponding coaxial conductor of a corresponding twinax coaxial wire for transmitting high speed signals;

a housing defining a space for receiving the insulative insert, and defining a plurality of passageways communicating with said space, each receiving portion of each terminal being received in a corresponding passageway; and

an EMI shield enclosing the housing.

2. The twinax coaxial flat cable connector assembly as claimed in claim 1, wherein the insulative insert further comprises a plurality of channels defined at a rear end thereof for securely receiving each twinax coaxial wire therein.

3. The twinax coaxial flat cable connector assembly as claimed in claim 1, wherein a pair of projections is formed on opposite sides of each slot, the projections being able to position the coaxial conductor in the slot and prevent the coaxial conductor from escaping from the slot.

4. The twinax coaxial flat cable connector assembly as claimed in claim 1, wherein the terminal comprises a bottom plate, the rear portion extends from the bottom plate, a pair of side plates extends upwardly from the bottom plate, each side plate forms an engaging barb for interferingly engaging with an inner wall of an upper wall of the housing, and the receiving portion of the terminal comprises a front portion extending from the bottom plate and a pair of resilient portions extending from both side plates.

5. The twinax coaxial flat cable connector assembly as claimed in claim 2, wherein an elongate slot is defined between the plurality of channels and the plurality of slots of the insulative insert, a bared portion of metal braid of each twinax coaxial wire is received in the elongate slot, the twinax coaxial flat cable connector assembly further comprises a grounding bar assembled on the bared portions of metal braid, a plurality of resilient tabs is formed on an upper plate of the shield which abut against the grounding bar for transmitting electrostatic charge on the twinax coaxial flat cable connector assembly.

6. The twinax coaxial flat cable connector assembly as claimed in claim 1, wherein an upper plate of the shield forms a first folding portion extending into a shield space of the shield for catching an upper wall of the housing and a bottom plate of the shield forms a second folding portion extending into the shield space for catching a lower wall of the housing.

7. A twinax coaxial flat cable connector assembly comprising:

a plurality of twinax coaxial wires each having a pair of coaxial conductors isolated from each other and a layer of a metal braid surrounding the pair of coaxial conductors;

an insulative insert defining a plurality of channels and a plurality of slots, each of said channels communicatively generally aligned with the two corresponding adjacent slots;

each wire being retainably received within the corresponding channel, the corresponding pair of coaxial conductors extending from said each wire separately and further received within the corresponding slots, respectively;

a plurality of terminals each comprising a rear portion disposed around the corresponding slot and mechanically and electrically connected to the corresponding conductor of a corresponding twinax coaxial wire for transmitting high speed signals;

a housing defining a space for receiving the insulative insert; and

an EMI shield enclosing the housing.

8. The twinax coaxial flat cable connector assembly as claimed in claim 7, wherein a ground bar disposed on the insert and mechanically and electrically is connected between the shield and the braids of the wires.