Articles of composite construction and method of producing patterns thereon

• US 6,274,230 B1
• Filed: 06/25/1999
• Issued: 08/14/2001
• Est. Priority Date: 06/25/1999
• Status: Expired due to Term

• Current Assignee: Easton Technical Products
• Original Assignee: Jas D Easton Incorporated
• Inventors: Yan, Peter, Rowsell, Edwin A., Dixon, Philip A., Sarrelongue, Didier
• Primary Examiner(s): DIXON, MERRICK L
• Application Number:
  US09/340,278
• Time in Patent Office: 781 Days
• Field of Search: 428/252, 428/236, 428/36.2, 428/34.5, 428/34.7, 428/377, 428/395, 428/398, 428/399, 428/293.4, 428/293.7, 428/297.4, 428/298.1, 428/298.4, 428/299.1, 428/299.4, 428/299.7, 428/301.4, 428/364, 428/371, 428/375
• US Class Current: 428/293.7
• CPC Class Codes: B29C 67/0007 Manufacturing coloured articles not otherwise provided for, e.g. by colour change
• CPC Class Codes: B29C 70/525 Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B32B 17/067 of fibres or filaments
• CPC Class Codes: Y10T 428/249928 Fiber embedded in a ceramic, glass, or carbon matrix
• CPC Class Codes: Y10T 428/249929 Fibers are aligned substantially parallel
• CPC Class Codes: Y10T 428/249943 Fiber is nonlinear [e.g., crimped, sinusoidal, etc.]
• CPC Class Codes: Y10T 428/249945 Carbon or carbonaceous fiber
• CPC Class Codes: Y10T 428/249947 Polymeric fiber
• CPC Class Codes: Y10T 428/249952 At least one thermosetting synthetic polymeric material layer
• CPC Class Codes: Y10T 428/2925 Helical or coiled
• CPC Class Codes: Y10T 428/2933 Coated or with bond, impregnation or core
• CPC Class Codes: Y10T 428/2936 Wound or wrapped core or coating [i.e., spiral or helical]

Abstract

A process for producing sharp surface visible patterns on composite articles formed of resin coated reinforcing strands employs a liquid uncured resin having a coloring component therein to produce an opaque resin of light color to mask the color of the reinforcing strands. An absorbent surface veil is applied to the surface of the article before curing the resin to produce an absorbent opaque surface layer of light color into which a pattern of contrasting color is then transferred by sublimating an ink or dye pattern from a pattern carrier into the opaque resin impregnated surface layer and veil. Articles ready for application of the surface pattern thereto by sublimation may be produced using pultrusion or hand lay-up methods. Distribution of the surface pattern partially or entirely through the thickness of the surface layer results in an article having a surface in which the pattern remains sharply visible despite surface wear.

Claims

1. A composite article having at least one layer formed of reinforcing strands and a cured resin having a coloring component therein to produce an opaque resin of light color which coats said strands, said article having a surface layer comprised of surface veil impregnated with said cured resin and in which said reinforcing strands in said at least one layer underlying said surface layer are at least partially masked by said light color of said resin, said surface layer and said layer underlying said surface layer being of substantially the same said light color, said surface layer further including a color pattern which contrasts with said light color sublimated from a pattern carrier extending substantially into said surface veil impregnated with said cured resin.

2. The article of claim 1, wherein said pattern extends substantially through said resin impregnated surface veil.

3. The article of claim 1, wherein said reinforcing strands are selected from the class consisting of carbon, glass, aramid (Kevlar), Vectran and polyethylene.

4. The article of claim 3, wherein said resin is thermosetting epoxy.

5. The article of claim 4, further including opaque particles uniformly dispersed in said resin to produce said opaque resin of light color.

6. The article of claim 4, wherein said veil is selected from the class consisting of:

polyester, polyamide and glass fibers.

7. The article of claim 6, wherein said article is tubular.

8. The article of claim 7, wherein said strands of said at least one layer are unidirectionally arranged with respect to a central axis of said tubular article.

9. The article of claim 7, wherein said article has at least one layer of said strands which is helically arranged with respect to a central axis of said tubular article, said helically arranged strand layer underlying said layer of unidirectionally arranged strands.

10. The article of claim 7, wherein said article has multiple layers of helically arranged strands wound at differing angles with respect to an axis of said tubular article.

11. The article of claim 7, wherein said wherein article further comprises a metal substrate underlying said first layer.

12. The article of claim 7, comprising an arrow shaft.

13. The article of claim 12, wherein said pattern is camouflage.

14. The article of claim 7, comprising a shaft of variable outside diameter.