Three piece golf ball with a spherical metal center

• US 6,277,034 B1
• Filed: 09/13/1999
• Issued: 08/21/2001
• Est. Priority Date: 06/01/1993
• Status: Expired due to Fees

• Current Assignee: Callaway Golf Company
• Original Assignee: Spalding Sports Worldwide, Inc. (Berkshire Hathaway Incorporated)
• Inventors: Binette, Mark L., Nesbitt, R. Dennis
• Primary Examiner(s): Graham, Mark S.
• Assistant Examiner(s): GORDEN, RAEANN
• Application Number:
  US09/394,829
• Time in Patent Office: 708 Days
• Field of Search: 473/359, 473/384, 473/385, 473/372, 473/378
• US Class Current: 473/372
• CPC Class Codes: A63B 37/0003 Golf balls
• CPC Class Codes: A63B 37/0031 Hardness
• CPC Class Codes: A63B 37/0054 Substantially rigid, e.g. metal
• CPC Class Codes: A63B 37/0061 Coefficient of restitution
• CPC Class Codes: A63B 37/0064 Diameter
• CPC Class Codes: A63B 37/0066 Density; Specific gravity
• CPC Class Codes: A63B 37/0075 Three piece balls, i.e. cover, intermediate layer and core
• CPC Class Codes: A63B 37/008 Diameter
• CPC Class Codes: A63B 37/02 Special cores balls with finger holes A63B37/0001, golf ball cores A63B37/005
• CPC Class Codes: A63B 37/04 Rigid cores
• CPC Class Codes: C08L 2205/02 containing two or more polymers of the same C08L -group
• CPC Class Codes: C08L 23/08 Copolymers of ethene C08L23/16 takes precedence
• CPC Class Codes: C08L 23/0876 Neutralised polymers, i.e. ionomers
• CPC Class Codes: C08L 2666/02 Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• CPC Class Codes: C08L 2666/04 Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
• CPC Class Codes: C08L 2666/18 Polyesters or polycarbonates according to C08L67/00 - C08L69/00; Derivatives thereof
• CPC Class Codes: C08L 53/00 Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 69/00 Compositions of polycarbonates; Compositions of derivatives of polycarbonates
• CPC Class Codes: C08L 75/04 Polyurethanes

Abstract

A golf ball utilizing a high density core component, which is preferably part of a multicomponent core assembly is disclosed. The high density core component is preferably in the form of a metal sphere. The golf balls exhibit a unique combination of a relatively high coefficient of restitution, a controlled moment of inertia, and a relatively high spin rate during short distance shots. It is preferred that the high density core component be utilized in conjunction with a multi-layer cover assembly.

Claims

1. A non-wound golf ball comprising:

a spherical metal core component having a specific gravity of from about 1.5 to about 19.4;

a core layer disposed about said spherical metal core component, said core layer having a specific gravity less than 1.2, said spherical metal core component and said core layer forming a core assembly, said core assembly having a coefficient of restitution of at least 0.730; and

a cover layer assembly disposed about said core layer, said cover layer comprising an ionomeric material and defining a plurality of dimples along an outer surface of said cover layer.

2. The golf ball of claim 1 wherein the diameter of said spherical metal core component ranges from about 0.20 inches to about 0.40 inches.

3. The golf ball of claim 2 wherein the diameter of said spherical metal core component ranges from about 0.3125 inches to about 0.375 inches.

4. The golf ball of claim 1 wherein said spherical metal core component comprises a metal selected from the group consisting of steel, titanium, brass, lead, tungsten, molybdenum, copper, nickel, iron, and combinations thereof.

5. The golf ball of claim 4 wherein said spherical metal core component is a steel selected from the group consisting of carbon steel, stainless steel, chrome steel, and combinations thereof.

6. The golf ball of claim 1 wherein said core assembly has a coefficient of restitution of at least about 0.750.

7. The golf ball of claim 6 wherein said core assembly has a coefficient of restitution of at least 0.780.

8. A non-wound golf ball comprising:

a spherical metal core component; and

a core layer concentrically disposed about and immediately adjacent to said spherical metal core component, said core layer comprising polybutadiene, thereby forming a dual core assembly;

wherein said dual core assembly exhibits a coefficient of restitution of at least about 0.780; and

a cover layer disposed about said core layer, said cover layer comprising an ionomer resin and defining a plurality of dimples.

9. The golf ball of claim 8 wherein said cover layer comprises:

an inner cover layer disposed about said dual core assembly, said inner cover layer including an ionomeric polymer and said inner cover layer having a Shore D hardness of at least 60; and

an outer cover layer disposed about said inner cover layer, said outer cover layer having a Shore D hardness of less than 55 and including an effective amount of an ionomeric polymer.

10. The golf ball of claim 9 wherein the diameter of said spherical metal core component ranges from about 0.20 inches to about 0.40 inches.

11. The golf ball of claim 10 wherein the diameter of said spherical metal core component ranges from about 0.3125 inches to about 0.375 inches.

12. The golf ball of claim 9 wherein said spherical metal core component comprises a metal selected from the group consisting of steel, titanium, brass, lead, tungsten, molybdenum, copper, nickel, iron, and combinations thereof.

13. The golf ball of claim 12 wherein said spherical metal core component is a steel selected from the group consisting of carbon steel, stainless steel, chrome steel, and combinations thereof.

14. The golf ball of claim 9 further comprising at least one mantle layer disposed between said dual core assembly and said inner cover layer.

15. A non-wound golf ball having a dimpled outer surface and exhibiting improved playability properties, said golf ball comprising:

a spherical metal core component having a specific gravity of at least about 1.5;

a core layer disposed about said spherical metal core component and having a specific gravity of less than the specific gravity of said spherical metal core component; and

a multi-layer cover assembly disposed about said core layer and including (i) an inner cover layer disposed proximate said core layer, and (ii) an outer cover layer disposed immediately adjacent to said cover layer and defining an outer dimpled surface, wherein at least one of said inner cover layer and said outer cover layer comprises an ionomeric polymer, wherein said spherical metal core component and said core layer constitute a dual core assembly, said dual core assembly exhibiting a coefficient of restitution of at least 0.780.

16. The golf ball of claim 15 wherein said spherical metal core component comprises a metal selected from the group consisting of steel, titanium, brass, lead, tungsten, molybdenum, copper, nickel, iron and combinations thereof.

17. The golf ball of claim 16 wherein said spherical metal core component has a diameter of from about 0.3125 inches to about 0.375 inches.

18. The golf ball of claim 17 wherein said inner cover has a Shore D hardness of at least 60, and said outer cover has a Shore D hardness of less than 55.