Fluid condition monitor

• US 6,278,281 B1
• Filed: 12/23/1998
• Issued: 08/21/2001
• Est. Priority Date: 12/23/1998
• Status: Expired due to Fees

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Bauer, Robert A., Hansen, James E., Seitz, Martin A., Hirthe, Richard W., Polczynski, Mark H.
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): KERVEROS, DEMETRIOS C
• Application Number:
  US09/220,556
• Time in Patent Office: 972 Days
• Field of Search: 324/441, 324/439, 324/442, 324/444, 324/668, 324/670
• US Class Current: 324/441
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A fluid condition monitor suitable for real time monitoring of a fluid in a fluid system such as on-board vehicle monitoring of engine oil and transmission fluid to determine contamination. A capacitive spaced array electrode probe is immersed in the fluid and an oscillating voltage is applied at a first frequency of at least one hertz and the current I_B measured as an analog of the bulk fluid impedance. The voltage is also applied to the probe at a second frequency of less then one hertz and the current I_s measured as an analog of the electrode surface impedance. The difference in measured currents ΔI is determined electrically compared with a predetermined threshold value; and, the measured first frequency current I_B is compared with an upper and lower limit value for I_B determined empirically for the known baseline fluid. If ΔI is below the threshold or I_B is not within the upper and lower limits, a fault condition is declared and an indicator is activated to warn that the fluid is not suitable for continued operation of the system. An alternate embodiment includes a fluid level sensor.

Claims

1. A method of monitoring the condition of a fluid in a fluid system comprising:

(a) forming a pair of electrodes and disposing said electrodes in spaced generally parallel arrangement;

(b) immersing said electrodes at least partially in said fluid;

(c) applying an oscillating substantially constant peak supply voltage sequentially at a first frequency of at least one Hertz and at a second frequency of less than one Hertz across said electrodes;

(d) measuring the current flow at said first frequency representative of the bulk impedance of the fluid and said second frequency representative of the surface impedance of the electrodes and calculating the difference of said measured currents; and

,

(e) comparing said difference in measured currents with a reference level for a predetermined acceptable fluid condition and determining whether said comparison indicates a non-acceptable fluid condition and providing an electrical indication of the determination.

2. The method defined in claim 1, where in said step of disposing includes spacing said electrodes about 0.12 to about 1 mm apart.

3. The method defined in claim 1, wherein said step of applying an oscillating supply voltage at said first frequency includes applying said voltage in the range of about 10 hertz to about 10 kilohertz and at said second frequency in the range of about 1 millihertz to about 30 millihertz.

4. The method defined in claim 1, wherein said step of comparing and determining includes establishing that said voltage measured at first frequency is within predetermined limits established for the particular fluid and determining whether said difference in measured currents is greater than about 4 nano amperes.

5. The method defined in claim 1, further comprising the step of sensing the temperature of said fluid and disabling said step of applying when said sensed temperature is outside a predetermined range.

6. The method defined in claim 1 further comprising the step of detecting the level of said fluid and disabling said step of applying when said detected level is below a predetermined limit.

7. The method defined in claim 1, wherein said step of forming a pair of electrodes includes forming a pair of electrodes having a capacitance in the range of about 2 to about 20 pico farads (2-20×

10<sup>−

12</sup> farads).

8. The method defined in claim 1, wherein said step of disposing said electrodes includes spacing said electrodes a predetermined distance apart.

9. The method defined in claim 1, wherein said step of disposing said electrodes includes spacing said electrodes apart a distance of about 0.12 mm to about 1 mm.

10. A method of monitoring the condition of a fluid in a fluid system comprising:

(a) forming a pair of electrodes and disposing said electrodes in spaced generally parallel arrangement;

(b) immersing said electrodes at least partially in said fluid;

(c) flowing an oscillating current of a substantially constant peak magnitude sequentially at a first frequency of at least one Hertz and a second frequency of oscillation less than one Hertz through said electrodes for a certain period of time;

(d) measuring the magnitude of voltage developed across said electrodes by said current at said first frequency representative of the bulk impedance of the fluid and at a second frequency representative of the impedance of the electrode surface and determining the difference of said measured voltages;

(e) comparing said difference in measured voltages with a reference level for a predetermined acceptable fluid condition and determining whether said comparison indicates a non-acceptable fluid condition and indicating the results of said determining.

11. The method defined in claim 10 wherein said step of applying an oscillating voltage includes applying an oscillating sinusoidal voltage of a certain constant peak magnitude at said first and second oscillating frequencies for said lengths of time across said electrodes.

12. The method defined in claim 10, wherein the frequency of the said voltage applied to said electrodes is altered with the temperature of the said fluid in order to correct for alterations in the properties and condition of the fluid caused by changes in temperature.

13. The method defining claim 10, wherein the reference level is altered in a predetermined manner in accordance with the measured temperature of the fluid in order to correct for changes in the properties and conditions of the fluid caused by changes in temperature.

14. A method for sensing the condition of a fluid system comprising:

(a) forming a pair of electrodes and disposing said electrodes in spaced arrangement;

(b) immersing said electrodes at least partially in said fluid;

(c) applying an oscillating voltage of a certain constant peak magnitude and certain oscillating frequency across said electrodes;

(d) applying said voltage at a first frequency of oscillation of at least one Hertz for a certain period of time and measuring the magnitude of the current representative of the bulk impedance of the fluid;

(e) applying said voltage at a second frequency of oscillation less than one Hertz for a certain period of time and measuring the magnitude of the current representative of the impedance of the electrode surface;

(f) calculating the difference in magnitudes of said measured currents; and

,

(g) comparing the said difference in magnitudes of the measured currents to a reference level characteristic of a predetermined fluid condition and providing an electrical indication of the comparison and determining whether the comparison indicates a change in the condition of the fluid.

15. The method defined in claim 14, wherein said step of applying said voltage at a first frequency includes applying said voltage at a first frequency in the range of about 10 Hertz to about 10 kilohertz.

16. The method defined in claim 14, wherein said step of applying said voltage at a second frequency includes applying said voltage at a frequency in the range of about 1 millihertz to about 30 millihertz.

17. A method for sensing the condition of a fluid in a fluid system comprising:

(a) forming a pair of electrodes and disposing said electrodes in spaced apart substantially parallel arrangement;

(b) immersing said electrodes at least partially in said fluid;

(c) applying an oscillating voltage of a certain constant peak magnitude and oscillating frequency;

(d) applying said voltage at a first frequency of oscillation of at least ten (10) Hertz for measuring the bulk impedance of said fluid for a certain length of time and measuring the magnitude of the current developed at said first frequency for such certain length of time;

(e) applying said voltage at a second frequency of oscillation less than said first frequency for measuring the surface impedance of the electrode and measuring the magnitude of the current at said second frequency for said certain length of time;

(f) calculating the difference between said measured magnitudes of current at said first and second frequencies;

(g) comparing the said difference in magnitudes of current to a reference level characteristic of a predetermined fluid condition to provide an electrical indication of the comparison and determining whether said comparison indicates a change in the condition of the fluid.

18. The method defined in claim 17, wherein said step of applying said voltage at a second frequency includes applying said voltage at a frequency of less than one (1) Hertz.

19. A method for sensing the condition of a fluid in a fluid system comprising:

(a) forming a pair of electrodes and disposing said electrodes in spaced apart substantially parallel arrangement;

(b) immersing said electrodes at least partially in said fluid;

(c) applying an oscillating voltage of a certain constant peak magnitude and certain frequency across said electrodes;

(d) applying said voltage at a first relatively high frequency of oscillation for a certain length of time for measuring the bulk impedance of said fluid;

(e) measuring the magnitude of current at said first frequency and comparing said measured current with measured currents at said first frequency of acceptable fluid and determining if said current measured at said first frequency is within acceptable limits;

(f) applying said voltage at a second relatively low frequency of oscillation for measuring the electrode surface impedance;

(g) measuring the magnitude of current at said second frequency of oscillation and calculating the difference in said current measured at said first and second frequencies;

(h) comparing said calculated difference in currents to a reference level characteristic of a predetermined fluid condition and providing an electrical indication of the comparison and determining whether said comparison indicates a significant change in the condition of the fluid.