Multi-axial bone anchor system

• US 6,280,445 B1
• Filed: 03/15/2000
• Issued: 08/28/2001
• Est. Priority Date: 04/16/1999
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Morrison, Matthew M., Young, John Stewart, Beale, Jeffrey W., Barker, B. Thomas, Johnson, Chris E.
• Primary Examiner(s): Mancene, Gene
• Assistant Examiner(s): Robert, Eduardo C.
• Application Number:
  US09/526,189
• Time in Patent Office: 531 Days
• Field of Search: 606/60, 606/61, 606/69, 606/70, 606/71, 606/72
• US Class Current: 606/292
• CPC Class Codes: A61B 17/7007 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit around the screw or hook heads
• CPC Class Codes: A61B 17/701 Longitudinal elements with a non-circular, e.g. rectangular, cross-section A61B17/7005, A61B17/7007 take precedence
• CPC Class Codes: A61B 17/7011 Longitudinal element being non-straight, e.g. curved, angled or branched adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7041 with single longitudinal rod offset laterally from single row of screws or hooks A61B17/7044 takes precedence
• CPC Class Codes: A61B 17/7058 Plates mounted on top of bone anchor heads or shoulders
• CPC Class Codes: A61B 17/8033 having indirect contact with screw heads, or having contact with screw heads maintained with the aid of additional components, e.g. nuts, wedges or head covers
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8695 Washers surrounding screw head in plate hole A61B17/8047, between bone plate and bone A61B17/8028
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter

Abstract

A spinal implant system is disclosed for the fixation of bone segments in the spine. The system includes an elongated member, one or more bone anchor assemblies, and stabilizer members which are fitted within the elongated member. A bone anchor is attached to a bone, and the elongated member and stabilizer are fitted over the bone anchor. A rounded washer and nut having a corresponding rounded underside surface are fitted on to the bone anchor over the elongated member, and tightened. The configuration of the bone anchor assembly, including an intermediate portion of the bone anchor, the arcuate washer, and the nut, along with the configuration of the sliding support, allows multi-axial positioning of the bone anchor with respect to the elongated member at a plurality of locations along a slotted member.

Claims

1. An orthopedic implant, comprising:

a longitudinal member, said longitudinal member having a lower side for facing a bone, an upper side for facing away from a bone, and an aperture through said longitudinal member from said first side to said second side, said longitudinal member further including a longitudinal channel parallel to and between said first and second sides, said channel being substantially perpendicular to said aperture;

a stabilizer having an opening therethrough bounded by a conical surface, said stabilizer further having a plurality of laterally extending fingers occupying said channel so that said stabilizer is in one of an infinite number of positions wherein said opening is adjacent to said aperture of said longitudinal member;

a fixation member having a first threaded portion for fixing to a bone, a second threaded portion, and a diametrally enlarged portion between said first and second threaded portions, said enlarged portion including a plurality of torque transmission surfaces, and said fixation member extending through said stabilizer and said longitudinal member so that said enlarged portion contacts a portion of said surface bounding said opening of said stabilizer;

a washer having a rounded top, said washer adapted for placement over said second threaded part of said fixation member and into contact with said second side of said longitudinal member; and

a nut having a rounded underside and adapted to be threaded onto said second threaded portion of said fixation member and down onto said washer, to thereby lock said fixation member in place relative to said longitudinal member.

2. The implant of claim 1, wherein said channel is continuous and extends through substantially the entire length of said longitudinal member.

3. The implant of claim 1, further comprising at least one additional stabilizer each having an opening therethrough bounded by a conical surface, said at least one additional stabilizer further each having a plurality of lateral fingers occupying said channel so that said at least one additional stabilizer is in a preselected one of an infinite number of positions wherein said opening of said at least one additional stabilizer is adjacent to said aperture of said longitudinal member.

4. The implant of claim 3, further comprising at least one additional fixation member each having a first threaded portion for fixing to a bone, a second threaded portion, and a diametrally enlarged portion between said first and second threaded portions, said enlarged portion of said at least one additional fixation member including a plurality of torque transmission surfaces, and said at least one additional fixation member extending through a corresponding one of said at least one additional stabilizer and said longitudinal member so that said enlarged portion of said at least one additional fixation member contacts a portion of said surface bounding said opening of said corresponding stabilizer.

5. The implant of claim 1, wherein said opening in said stabilizer has a longitudinal axis, and said stabilizer substantially forms a parallelogram in a plane substantially perpendicular to said axis.

6. The implant of claim 5, wherein said stabilizer substantially forms a square in a plane substantially perpendicular to said axis.

7. The implant of claim 1, wherein said washer has a bottom surface for contacting said longitudinal member that includes a substantially flat portion and a projection extending substantially perpendicularly from said bottom surface.

8. The implant of claim 7, wherein said longitudinal member has a ledge within said aperture and said aperture is bounded above said ledge by substantially parallel wall sections, and said projection of said washer is configured to fit within said aperture and rest on said ledge.

9. The implant of claim 8, wherein said projection of said washer is configured to cooperate with said substantially parallel wall sections to minimize rotation of said washer with respect to said longitudinal member.

10. The implant of claim 9, wherein said projection is substantially square.

11. The implant of claim 7, wherein said washer includes a hole therethrough bounded by a wall that has a conical portion.

12. The implant of claim 1, wherein said nut includes a break-off portion that is severed when a torque exceeding a predetermined amount is applied to said break-off portion.

13. A spinal implant system, comprising:

a plate member having a longitudinal axis, a first end and a second end, said first end having a first slot and a second slot extending through said plate member, said slots being substantially parallel to and offset from said axis and said first slot having a longitudinal channel formed therein, said second end having a first aperture and a second aperture through said plate member;

a stabilizer having an opening therethrough bounded by a conical surface, said stabilizer further having a plurality of lateral fingers occupying said channel so that said stabilizer is in a preselected one of an infinite number of positions wherein said opening is adjacent to said first slot;

a fixation member having a first threaded portion for connection with a bone, a second threaded portion, and an enlarged head portion between said threaded portions for spacing said stabilizer and said plate member from said bone, said fixation member extending through said opening of said stabilizer and said first slot;

a washer having a body portion with a convex upper portion, a substantially flat lower surface, and a hole therethrough, said washer further including a flange portion extending laterally from said body portion, said flange including a C-clip, said washer being adapted for placement around said fixation member so that said C-clip extends above a portion of said second slot; and

a nut having a concave underside, said nut being threaded on said second threaded portion of said fixation member, whereby said plate member, stabilizer, fixation member, washer and nut are locked in cooperation with each other.

14. The system of claim 13, further comprising a screw having a threaded portion and a head portion, said head portion having a lower convex portion, an upper portion, and a substantially cylindrical portion between said upper and lower portions;

and

said screw extending through said C-clip and said second slot and into a bone.

15. The system of claim 14, wherein said second slot has a beveled upper edge adapted to accommodate said lower convex portion of said head portion of said screw.

16. The system of claim 14, wherein said C-clip has an inner diameter smaller than the diameter of said cylindrical portion of said head portion of said screw.

17. The system of claim 14, wherein said lower convex portion of said head of said screw is spherical.

18. The system of claim 17, wherein said upper portion of said head of said screw is spherical.

19. The system of claim 14, wherein said screw has a longitudinal axis, said upper portion and said lower portion of said head have respective maximum diameters with respect to said screw axis, and said diameter of said cylindrical portion is greater than said diameters of said upper portion and said lower portion.

20. The system of claim 19, wherein said head portion of said screw includes a tool-insertion recess.

21. The system of claim 13, wherein said enlarged head portion of said fixation member has a plurality of substantially flat torque transmission surfaces.

22. The system of claim 13, wherein said enlarged portion of said fixation member overlaps with one of said threaded portions.

23. The system of claim 22, wherein said first threaded portion of said fixation member has a head surface and a root diameter that increases toward said enlarged head portion so that said head surface is substantially a continuation of said root diameter.

24. The system of claim 13, wherein said flange portion of said washer is non-parallel with said substantially flat lower surface.

25. The system of claim 24, wherein said flange portion of said washer forms an obtuse angle with said substantially flat lower surface.

26. The system of claim 13, wherein said flange portion includes lower surface and a secondary flange extending from said lower surface.

27. The system of claim 13, wherein said hole through said body portion of said washer is bounded by a wall having a conical upper portion.

28. The system of claim 13, further comprising

a second fixation member having a first threaded portion for connection with a bone, a second threaded portion, and an enlarged head portion between said threaded portions, said second fixation member extending through said first aperture and into a bone,

a second washer having a body portion with a convex upper portion, a substantially flat lower surface, and a hole therethrough, said washer further including a flange portion extending laterally from said body portion, said flange including a C-clip, said washer being adapted for placement around said second fixation member so that said C-clip extends above a portion of said second aperture, and

a second nut having a concave underside, said nut being threaded on said second threaded portion of said second fixation member, whereby said plate member, second fixation member, second washer and second nut are locked in cooperation with each other.

29. The system of claim 28, further comprising a second screw having a threaded portion and a head portion, said head portion having a lower convex portion, an upper portion, and a substantially cylindrical portion between said upper and lower portions;

and

said second screw extending through said C-clip and said second aperture and into a bone.

30. The system of claim 29, wherein said C-clip has an inner diameter smaller than the diameter of said cylindrical portion of said head portion of said screw.

31. The system of claim 13, wherein said second threaded portion includes a break-off groove.

32. The system of claim 31, wherein said second threaded portion includes an end portion having a driving print thereon.

33. The system of claim 32, wherein said driving print includes a plurality of external surfaces for torque transmission.

34. The system of claim 13, wherein said C-clip portion of said washer is integrally formed with said flange portion.