Ozone sensor and method for use of same in water purification system

• US 6,280,633 B1
• Filed: 12/01/1999
• Issued: 08/28/2001
• Est. Priority Date: 12/01/1999
• Status: Expired due to Fees

• Current Assignee: Polar Light Limited
• Original Assignee: Fantom Technologies Inc.
• Inventors: Duff, Richard M., Bohrsen, Terry B., Conrad, Wayne Ernest
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US09/452,429
• Time in Patent Office: 636 Days
• Field of Search: 210/85, 210/96.1, 210/138, 210/139, 210/143, 210/192, 210/739, 210/746, 210/760, 210/188, 422/29, 422/30, 422/98, 422/186.07, 422/186.14, 436/55, 436/135, 340/632, 340/633, 340/660, 340/661
• US Class Current: 210/739
• CPC Class Codes: C02F 1/78 with ozone C02F1/4672 takes precedence
• CPC Class Codes: C02F 2201/782 Ozone generators
• CPC Class Codes: C02F 2209/235 in the gas phase
• CPC Class Codes: G01N 33/0039 O3
• CPC Class Codes: G01N 33/18 Water

Abstract

A liquid purification apparatus which uses ozone to purify water is disclosed. Off-gas from the purification process is passed through an ozone detector that provides an electric signal corresponding to the ozone concentration in the off-gas. The electric signal is monitored and used to control the length of the ozonation process. The detector comprises a MgO₂ and CuO based ozone destroying catalyst which generates an electric potential when used to decompose ozone into oxygen.

Claims

1. A sensor for detecting ozone in an incoming gas stream, said sensor comprising:

a. a sensing element comprising an ozone destroying material positioned in the flow path of the incoming gas stream, said sensing element being electrically sensitive to the presence of ozone such that an electrical potential is induced across said ozone destroying material; and

b. an electrical circuit coupled to said sensing element for allowing said electrical potential to be measured.

2. The sensor of claim 1, said sensor further comprising a readout coupled to said electrical circuit, said readout being calibrated to indicate the concentration of ozone within the incoming gas stream.

3. The sensor of claim 1, wherein said sensor further comprises a housing having a gas inlet for receiving said incoming gas stream and a gas outlet for expelling an outgoing gas stream, and wherein said sensing element is positioned within said housing.

4. The sensor of claim 1 wherein said electrical potential correlates to the concentration of ozone in said gas stream.

5. The sensor of claim 4 wherein said electrical circuit comprises a first electrode and a second electrode, said electrodes being coupled across said sensing element at spaced points along the flow path of said off-gas stream and wherein said electrical potential may be measured across said first and second electrodes.

6. The sensor of claim 5 wherein said electrical circuit further comprises:

a. a resistor coupled between said first and second electrodes for discharging said electric potential; and

b. a capacitor coupled between said first and second electrodes for smoothing said electrical potential.

7. The sensor of claim 6 wherein said resistor has a resistance of at least 1 MΩ

.

8. The sensor of claim 6 wherein said resistor has a resistance of at least 5 MΩ

.

9. The sensor of claim 1 wherein said ozone destroying material is an ozone destroying catalyst for catalyzing the conversion of ozone into oxygen.

10. The sensor of claim 9 wherein said catalyst is selected from the group consisting of magnesium dioxide, copper oxide and combinations thereof.

11. An apparatus for removing impurities from water, said apparatus comprising:

a. a contact chamber for containing said water, said contact chamber having an off-gas outlet for allowing off-gas to exit said contact chamber in an off-gas stream;

b. a reactable gas source for providing a reactable gas;

c. a reactable gas sensor including a sensing element across which an electrical potential is created due to exposure of the sensing element to the reactable gas, the sensor providing a reactable gas signal corresponding to the presence of reactable gas in said off-gas stream, said reactable gas sensor having an off-gas inlet and said off-gas inlet being in fluid communication with said off-gas outlet; and

d. a controller, said controller being coupled to said sensing element for receiving said reactable signal and to said reactable gas source for controlling introduction of said reactable gas into said contact chamber in response to said reactable gas signal.

12. The apparatus of claim 11, wherein said reactable gas signal corresponds to the concentration of reactable gas in said off-gas stream.

13. The apparatus of claim 11, wherein said reactable gas is ozone.

14. The apparatus of claim 13 wherein:

said sensing element includes a catalyst for decomposing ozone.

15. The apparatus of claim 14 wherein said reactable gas sensor includes an electrical circuit coupled between said sensing element and a signal node for conducting said potential to said signal node as said reactable gas signal, and wherein said electrical circuit includes:

a. a first electrode and a second electrode, said electrodes being coupled across said sensing element and being coupled to said signal node;

b. a resistor coupled between said first and second electrodes for discharging said potential; and

c. a capacitor for smoothing said reactable gas signal.

16. The apparatus of claim 15 wherein said apparatus further comprises an ozone destroyer, and wherein:

a. said reactable gas sensor has a waste gas outlet for allowing said off-gas to exit off-gas sensor in a waste gas stream; and

b. said ozone destroyer has;

i. a waste gas inlet coupled to said waste gas outlet for receiving said waste gas stream;

ii. an ozone removing element for removing ozone from said waste gas stream to produce an exhaust gas stream; and

iii. an exhaust gas outlet for releasing said exhaust gas stream into the ambient environment.

17. The apparatus of claim 14 wherein said catalyst for decomposing ozone is selected from the group consisting of magnesium dioxide, copper oxide, and combinations thereof.

18. A method of removing impurities from an impure liquid, said method comprising the steps of:

a. providing a quantity of said impure liquid in a contact chamber;

b. providing a controller for controlling the flow of a treatment gas containing a reactable gas into said chamber;

c. initiating the flow of said treatment gas into said contact chamber, wherein said reactable gas flows through said liquid and wherein at least some of said reactable gas reacts with impurities in said liquid consuming at least some of said reactable gas, the remainder of said treatment gas collecting in said chamber as an off-gas;

d. withdrawing some of said off-gas;

e. monitoring the concentration of said reactable gas in said off-gas; and

f. terminating the flow of said treatment gas in response to the rate of change of said concentration of said reactable gas in said off-gas falling below a selected level.

19. The method of claim 18 wherein step (e) comprises the steps of:

e.1. exposing a portion of said off-gas to a sensing element; and

e.2. measuring an electrical potential across said sensing element,

20. The method of claim 19 wherein step (f) comprises the steps of:

f.1. tracking the electrical potential; and

f.2. terminating the flow of said treatment gas in response to rate of change of the electrical potential falling below a selected level.

21. The method of claim 20 wherein:

i. said liquid is water containing impurities;

ii. said reactable gas is ozone; and

iii. said detector includes a catalyst for converting ozone into oxygen, said catalyst being selected from the group consisting of magnesium dioxide, copper oxide, and combinations thereof.

22. A method of removing impurities from an impure liquid, said method comprising the steps of:

a. providing a quantity of said impure liquid in a contact chamber;

b. providing a supply of a reactable gas;

c. providing a controller for controlling the flow of said reactable gas into said contact chamber;

d. providing a sensor for measuring the concentration of said reactable gas in an off-gas stream exiting said chamber and providing an electrical signal corresponding to said concentration;

e. initiating the flow of said reactable gas into said chamber wherein said reactable gas flows through said liquid, and wherein at least some of said reactable gas reacts with impurities in said liquid consuming at least some of said reactable gas, the remainder of said reactable gas exiting said chamber in said off-gas stream;

f. monitoring said signal until the rate of change of said signal falls to a selected level;

g. terminating the flow of said reactable gas.

23. The method of claim 22 wherein step (b) is performed by taking the following steps:

b.1. providing an initial gas;

b.2. providing a reactable gas generator for converting a portion of said initial gas into said reactable gas,

and wherein there is also provided an initial gas controller for controlling the flow of said initial gas into said chamber, and wherein the following steps are taken after step (g)

h. initiating the flow of said initial gas into said chamber;

i. waiting for a selected ozone clearing period; and

j. terminating the flow of said initial gas.

24. The method of claim 23 wherein the following step is taken between steps (f) and (g):

f.1. waiting for a selected ozonation period.

25. The method of claim 22 wherein the following step is performed between steps (d) and (e):

d.1. recording an initial value of said signal,

and wherein the following step is performed between steps (e) and (f);

e.1. monitoring said signal until the magnitude of said signal has changed from said initial value by a selected amount.

26. A method of removing impurities from an impure liquid said method comprising the steps of:

a. providing a quantity of said impure liquid in a reactor;

b. initiating the flow of ozone into said reactor, wherein said ozone flows through said liquid and wherein at least some of said ozone reacts with impurities in said liquid consuming at least some of said ozone, the remainder of said ozone producing an off-gas;

c. withdrawing at least some of said off-gas;

d. sensing the presence of said ozone in said off-gas using a sensing element comprising an ozone destroying material; and

e. terminating the flow of said ozone in response to detection of a selected signal from said sensing element.

27. The method of claim 26, wherein the presence of said ozone is sensed based on the electrical potential across the sensing element and the selected signal is based on a particular electrical potential occurring across the sensing element.

28. The method of claim 27, wherein the selected signal corresponds to the concentration of said ozone in said off-gas.

29. The method of claim 27, wherein the selected signal corresponds to the rate of change of concentration of said ozone in said off gas.

30. The method of claim 26, wherein the selected signal corresponds to the concentration of said ozone in said off-gas.

31. The method of claim 26, wherein the selected signal corresponds to the rate of change of concentration of said ozone in said off gas.