Mixing valve with limit stop and pre-set

• US 6,283,447 B1
• Filed: 04/14/2000
• Issued: 09/04/2001
• Est. Priority Date: 04/14/2000
• Status: Expired due to Fees

• Current Assignee: Harrow Products Incorporated
• Original Assignee: Harrow Products Incorporated
• Inventors: Fleet, Vern Van
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US09/549,684
• Time in Patent Office: 508 Days
• Field of Search: 251/286, 251/285, 251/304, 251/284, 251/288
• US Class Current: 251/288
• CPC Class Codes: E03C 1/041 having provisions against scalding, e.g. temperature limiting devices, external covers
• CPC Class Codes: F16K 35/025 said actuating element being operated manually (e.g. a push-button located in the valve actuator)

Abstract

A shower valve assembly comprising a handle operably connected to a valve stem of a mixing valve. A limit stop is positioned between the valve stem and the handle to limit the range of motion of the handle and thereby limit the proportion of hot and cold water mixed by the valve to control the temperature of the mixed water emitted through the valve.

Claims

1. A shower valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the shower valve assembly comprising:

a mixing valve having a hot-water inlet for connection to a hot-water source, a cold-water inlet for connection to a cold-water source, a mixed-water outlet fluidly connected with the inlets, and a valve stem for controlling the proportional mixing of hot and cold water entering the valve through the inlets and rotatable between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum;

a handle mounted to and extending away from the valve stem for rotating the valve stem through a rotational range defined by the cold and hot positions;

a stop operably connected between the handle and the valve to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle and thereby limit the rotation of the valve stem between the hot and cold positions to control the proportional mixing of the cold and hot water, thereby controlling the temperature of water exiting the mixed-water outlet, the stop having a rotational position that is adjustable within the rotational range of the valve stem; and

a latch having a plurality of detents, each of which is adapted to receive the stop to discretely adjust its rotational position.

2. A shower valve assembly according to claim 1, including a second stop connected to the handle to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle at a rotatable position different from the rotational position of the first-mentioned stop.

3. A shower valve assembly according to claim 2, wherein one of the stops is a limit stop used to set the maximum range of rotation of the valve stem thereby setting the maximum temperature of the mixed output and the other of the stops is a pre-set used to limit the rotation of the valve stem to a position corresponding to a user-preferred temperature for the mixed output.

4. A shower valve assembly according to claim 1, including a hub fixedly mounted relative to the valve stem and having a series of teeth, adjacent pairs of the teeth defining the detents, the stop being rotatably mounted to the hub and including a tooth that is sized to be received within any one of the detents.

5. A shower valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the shower valve assembly comprising:

a mixing valve having a hot-water inlet for connection to a hot-water source, a cold-water inlet for connection to a cold-water source, a mixed-water outlet fluidly connected with the inlets, and a valve stem for controlling the proportional mixing of hot and cold water entering the valve through the inlets and rotatable between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum;

a handle mounted to and extending away from the valve stem for rotating the valve stem through a rotational range defined by the cold and hot positions; and

a stop operably connected between the handle and the valve to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle and thereby limit the rotation of the valve stem between the hot and cold positions to control the proportional mixing of the cold and hot water, thereby controlling the temperature of water exiting the mixed-water outlet, the stop having a rotational position that is adjustable within the rotational range of the valve stem;

wherein the handle includes an index and the stop comprises a protrusion that lies in the rotational path of the index, whereby upon rotation of the handle the index will abut the protrusion to interfere with further rotation of the handle.

6. A shower valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the shower valve assembly comprising:

a mixing valve having a hot-water inlet for connection to a hot-water source, a cold-water inlet for connection to a cold-water source, a mixed-water outlet fluidly connected with the inlets, and a valve stem for controlling the proportional mixing of hot and cold water entering the valve through the inlets and rotatable between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum;

a handle mounted to and extending away from the valve stem for rotating the valve stem through a rotational range defined by the cold and hot positions;

a stop operably connected between the handle and the valve to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle and thereby limit the rotation of the valve stem between the hot and cold positions to control the proportional mixing of the cold and hot water, thereby controlling the temperature of water exiting the mixed-water outlet, the stop having a rotational position that is adjustable within the rotational range of the valve stem; and

an annular hub fixedly mounted relative to and circumscribing the stem, the stop comprising a collar circumscribing a portion of the hub to rotatably mount the stop to the hub and a protrusion extending into the rotational path of the handle, the protrusion is rotatably adjustable by rotating the collar relative to the hub, and upon rotation of the handle, the protrusion will abut a portion thereof to interfere with further rotation of the handle.

7. A shower valve assembly according to claim 6, wherein the hub comprises a plurality of teeth disposed about the exterior of the hub and the stop includes a pivotable hinge extending from the collar and a key carried by the hinge and sized to be received between adjacent teeth on the hub, whereby the rotational position of the stop relative to the hub is adjustable by pivoting the hinge in one direction to withdraw the key from between a first pair of adjacent teeth, rotating the collar relative to the hub, and pivoting the key in a direction opposite to said one direction to be received between a second pair of adjacent teeth on the hub.

8. A shower valve assembly according to claim 7, wherein the hinge, the protrusion, and the key are so configured that the protrusion is deflectable inwardly toward the hub out of the path of the index upon continued rotation of the handle.

9. A shower valve assembly according to claim 7, wherein the protrusion is carried by the hinge on a side opposite the key and the key is resiliently biased toward the hub by the hinge.

10. A shower valve assembly according to claim 9, wherein the stop includes a pointer extending from the hinge and spaced from the protrusion, and the handle comprises an annular skirt positioned between the protrusion and the pointer, with an index extending from the skirt into the rotational path of the protrusion, whereby upon the rotation of the handle the protrusion abuts the index to interfere with the rotation of the handle.

11. A shower valve assembly according to claim 9, wherein the hinge, the protrusion, and the key are so configured that the protrusion is prevented from being deflected inwardly toward the hub out of the path of the index to prevent the rotation of the handle.

12. A stop for a mixing valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the mixing valve assembly comprising a mixing valve having a valve stem and a handle fixedly mounted to the valve stem for rotation between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum, the stop comprising:

a protrusion adapted to extend into the rotational path of a portion of the handle and to be rotatably adjusted between the hot and cold positions of the valve stem such that the protrusion is adapted to abut a portion of the handle to prevent unobstructed rotation of the handle; and

a hub adapted to circumscribe a portion of the valve stem and a collar adapted to circumscribe a portion of the hub to rotatably mount the stop to the hub the protrusion is rotatably adjustable by rotating the collar relative to the hub.

13. A stop according to claim 12, wherein the stop is a limit stop used to set the maximum range of rotation of the valve stem thereby setting the maximum temperature of the mixed output.

14. A stop according to claim 12, wherein the stop is a pre-set used to limit the rotation of the valve stem to a position corresponding to a user preferred temperature for the mixed output.

15. A stop according to claim 12, wherein the hub comprises a plurality of teeth disposed about the exterior of the hub and the stop includes a pivotable hinge extending from the collar and a key carried by the hinge and sized to be received between adjacent teeth on the hub, whereby the rotational position of the stop relative to the hub is adjustable by pivoting the hinge in one direction to withdraw the key from between a first pair of adjacent teeth, rotating the collar relative to the hub, and pivoting the key in a direction opposite to said one direction to be received between a second pair of adjacent teeth on the hub.

16. A stop according to claim 15, wherein the hinge, the protrusion, and the key are so configured that the protrusion is deflectable inwardly toward the hub out of the path of the index upon continued rotation of the handle.

17. A mixing valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the mixing valve assembly comprising:

a mixing valve having a valve stem and a handle fixedly mounted to the valve stem for rotation between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum; and

a stop operably connected between the handle and the valve to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle and thereby limit the rotation of the valve stem between the hot and cold positions to control the proportional mixing of the cold and hot water, thereby controlling the temperature of the mixed output water; and

an annular hub fixedly mounted relative to and circumscribing the stem, the stop comprising a collar circumscribing a portion of the hub to rotatably mount the stop to the hub and a protrusion extending into the rotational path of the handle, whereby the protrusion is rotatably adjustable by rotating the collar relative to the hub, and upon rotation of the handle, the protrusion will abut a portion thereof to interfere with further rotation of the handle.

18. A mixing valve assembly according to claim 17, wherein the stop is rotatably adjustable within the rotational range of the valve stem.

19. A mixing valve assembly according to claim 18, and further comprising a second stop connected to the handle to interfere with a portion of the handle as the handle is rotated to limit the rotational range of the handle at a rotatable position different from the rotatable position of the first-mentioned stop.

20. A mixing valve assembly according to claim 19, wherein one of the stops is a limit stop used to set the maximum range of rotation of the valve stem thereby setting the maximum temperature of the mixed output and the other of the stops is a pre-set used to limit the rotation of the valve stem to a rotational position less than the limit stop to define a user-preferred temperature for the mixed output.

21. A mixing valve assembly according to claim 17, wherein the hub comprises a plurality of teeth disposed about the exterior of the hub and the stop includes a pivotable hinge extending from the collar and a key carried by the hinge and sized to be received between adjacent teeth on the hub, whereby the rotational position of the stop relative to the hub is adjustable by pivoting the hinge in one direction to withdraw the key from between a first pair of adjacent teeth, rotating the collar relative to the hub, and pivoting the key in a direction opposite to said one direction to be received between a second pair of adjacent teeth on the hub.

22. A mixing valve assembly according to claim 21, wherein the protrusion is carried by the hinge on a side opposite the key and the key is resiliently biased toward the hub by the hinge.

23. A mixing valve assembly according to claim 22, wherein the hinge, the protrusion, and the key are so configured that the protrusion is deflectable inwardly toward the hub out of the path of the index upon continued rotation of the handle.

24. A shower valve assembly for controlling the proportional mixing of water from cold and hot sources thereof to obtain mixed output water at a user-controllable temperature, the shower valve assembly comprising:

a mixing valve having a hot-water inlet for connection to a hot-water source, a cold-water inlet for connection to a cold-water source, a mixed-water outlet fluidly connected with the inlets, and a valve stem for controlling the proportional mixing of hot and cold water entering the valve through the inlets and rotatable between a cold position wherein the proportion of hot water to cold water is at a minimum and a hot position wherein the proportion of hot water to cold water is at a maximum;

an annular hub fixed relative to and circumscribing the stem and having a plurality of teeth disposed about the exterior of the hub;

a handle mounted to and extending away from the valve stem for rotating the valve stem through a rotational range defined by the cold and hot positions and having an index radially spaced from the teeth of the hub;

a limit stop comprising a collar circumscribing a portion of the hub to rotatably mount the limit stop to the hub, a resilient hinge extending from the collar, a key carried by the hinge and extending radially between the teeth of the hub to fix the rotational position of the limit stop relative to the hub, and a protrusion carried by the hinge and extending into the rotational path of the handle index to limit the rotation of the handle relative to the hub, whereby the rotational range of the handle is limited by contact between the handle index and the limit stop protrusion to thereby limit the rotational range of the handle to a maximum position that is rotationally less than or equal to the valve stem hot position to control the maximum temperature of water exiting the mixed-water outlet; and

a pre-set stop comprising a collar circumscribing a portion of the hub to rotatably mount the pre-set stop to the hub, a resilient hinge extending from the collar, a key carried by the hinge and extending radially between the teeth of the hub to fix the rotational position of the pre-set stop relative to the hub, and a protrusion carried by the hinge and extending into the rotational path of the handle index to limit the rotation of the handle relative to the hub, whereby the rotational range of the handle is limited by contact between the handle index and the limit stop protrusion to thereby limit the rotational range of the handle to a pre-set position that is rotationally less than or equal to the limit stop maximum position;

wherein the limit stop hinge, protrusion, and key are so configured that the limit-stop protrusion cannot be deflected inwardly toward the hub out of the path of the index to prevent the rotation of the handle past the limit stop protrusion, and the pre-set stop hinge, protrusion, and key are so configured that the pre-set protrusion can be deflected inwardly toward the hub out of the path of the index to enable the rotation of the handle past the pre-set.

25. A shower valve assembly according to claim 24, wherein the limit stop hinge can be deflected radially away from the hub a sufficient amount to remove the limit stop key from between adjacent pairs of teeth on the hub to permit the rotation of the limit stop to a new rotational position and the resilient hinge biases the limit stop key between a different pair of hub teeth to define a new maximum position.

26. A shower valve assembly according to claim 25, wherein the limit stop includes a pointer extending from the limit stop hinge and spaced from the limit stop protrusion, and the handle comprises an annular skirt positioned between the limit stop protrusion and the pointer, and the index extends from the skirt into the rotational path of the limit stop protrusion whereby upon the rotational of the handle the limit stop protrusion abuts the index to interfere with the rotation of the handle.

27. A valve assembly for controlling proportional mixing of water from cold and hot sources to obtain mixed output water at a user-controllable temperature, the valve assembly comprising:

a hot and cold water mixing valve assembly including a rotatable valve stem for controlling the proportional mixing of hot and cold water;

a handle assembly having a portion configured to engage the valve stem and rotate along a rotation path, thereby rotating the stem through a rotational range defined between a maximum cold position and a maximum hot position;

a cover assembly substantially covering and thereby substantially concealing the mixing valve assembly; and

a stop member moveable along the rotation path and having a first portion configured to be releasably retained at at least one stop receiving location along the rotation path between the maximum cold and hot positions and a second portion configured to engage a portion of the handle assembly and thereby prevent rotation of the handle assembly beyond a stop limit defined by the retained stop member, the stop member having at least a portion thereof extending beyond the cover assembly such that a user can engage the extending portion to move the stop member first portion to a desired stop receiving location to define a desired stop limit.

28. The valve assembly of claim 27 wherein the cover assembly includes an annular skirt portion of the handle assembly.

29. The valve assembly of claim 28 wherein the cover assembly further includes a holed cover plate positioned about the mixing valve assembly and the stop member extending portion extends between the holed cover and the annular skirt.

30. The valve assembly of claim 27 wherein a plurality of stop receiving locations are defined along a cylindrical hub fixedly positioned about the valve mixing assembly.

31. The valve assembly of claim 30 wherein the cover assembly includes a holed cover plate positional about the valve mixing assembly, the cover plate including a notch configured to receive a key extending from the hub to thereby rotationally fix the hub.