Ion sensor glow plug assembly

• US 6,285,007 B1
• Filed: 08/18/1999
• Issued: 09/04/2001
• Est. Priority Date: 08/18/1999
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Simpkins, Haskell, Brenske, Keith Michael, Chiu, Randolph Kwok-Kin
• Primary Examiner(s): Jeffery, John A.
• Application Number:
  US09/378,167
• Time in Patent Office: 748 Days
• Field of Search: 219/270, 219/544, 219/260, 123/145.A, 123/145.R, 361/264-266
• US Class Current: 219/270
• CPC Class Codes: F02B 23/0621 Squish flow
• CPC Class Codes: F02B 23/0657 the spray interacting with one or more glow plugs
• CPC Class Codes: F02B 23/0696 W-piston bowl, i.e. the combustion space having a central projection pointing towards the cylinder head and the surrounding wall being inclined towards the cylinder wall
• CPC Class Codes: F02P 19/028 the glow plug being combined with or used as a sensor
• CPC Class Codes: F23Q 2007/002 with sensing means
• CPC Class Codes: F23Q 7/001 Glowing plugs for internal-combustion engines
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

An ion sensor glow plug assembly includes a shell for attachment to a cylinder head of a compression ignition engine and having a passageway extending axially therethrough. The ion sensor glow plug assembly also includes a center terminal disposed at least partially in the passageway of the shell and connected to a source of power to create a heating circuit. The ion sensor glow plug assembly includes a glow sheath disposed at least partially is the passageway of the shell and about the center terminal to create an ion sensing circuit. The ion sensor glow plug assembly further includes an insulator disposed at least partially in the passageway of the shell and about a portion of the glow sheath and extending axially therefrom to clean off soot on the glow sheath. The ion sensor glow plug assembly includes a coating disposed about a portion of the glow sheath between the glow sheath and the shell to isolate the shell from the glow sheath.

Claims

1. An ion sensor glow plug assembly comprising:

a shell for attachment to a cylinder head of a compression ignition engine and having a passageway extending axially therethrough;

a center terminal disposed at least partially in said passageway of said shell and connected to a source of power to create a heating circuit;

a glow sheath disposed at least partially in said passageway of said shell and about said center terminal to create an ion sensing circuit;

an insulator disposed at least partially in said passageway of said shell and about a portion of said glow sheath and extending axially therefrom to clean off soot on said glow sheath; and

a coating disposed about a portion of said glow sheath between said glow sheath and said shell to isolate said shell from said glow sheath.

2. An ion sensor glow plug assembly as set forth in claim 1 wherein said coating comprises an insulative material having a predetermined thickness disposed on an outer periphery of said glow sheath.

3. An ion sensor glow plug assembly as set forth in claim 1 wherein said glow sheath has a closed end spaced from an end of said center terminal.

4. An ion sensor glow plug assembly as set forth in claim 1 including an electrical coil disposed about a portion of said center terminal.

5. An ion sensor glow plug assembly as set forth in claim 4 wherein said electrical coil has a heating portion connected to said center terminal and a current regulating portion connected to said heating portion.

6. An ion sensor glow plug assembly as set forth in claim 4 including an inner tube disposed about a portion of said glow tip and connected to said electrical coil.

7. An ion sensor glow plug assembly as set forth in claim 6 including a terminal attached to said inner tube and a source of power.

8. An ion sensor glow plug assembly as set forth in claim 1 including a terminal connected to said glow sheath and a source of power.

9. An ion sensor glow plug assembly as set forth in claim 1 including a matting disposed within said passageway of said shell adjacent said insulator to prevent soot or moisture from shorting said glow sheath.

10. An ion sensor glow plug assembly as set forth in claim 1 including a second coating disposed over said coating to retain said glow sheath in said passageway of said shell.

11. An ion sensor glow plug assembly as set forth in claim 1 including a filling material disposed between said glow sheath and said center terminal.

12. A self-cleaning ion sensor glow plug assembly for a compression ignition engine comprising:

a metal shell for attachment to a cylinder head of a compression ignition engine and having a passageway extending axially therethrough;

a center terminal disposed at least partially in said passageway of said metal shell and connected to a source of power to create a heating circuit;

a metal glow sheath disposed at least partially in said passageway of said metal shell and about said center terminal to create an ion sensing circuit;

an insulator disposed at least partially in said passageway of said metal shell and about a portion of said metal glow sheath and extending axially therefrom to clean off soot on said metal glow sheath; and

a first coating disposed about a portion of said metal glow sheath between said metal glow sheath and said metal shell to isolate said metal shell from said metal glow sheath.

13. A self-cleaning ion sensor glow plug assembly as set forth in claim 12 wherein said metal glow sheath has a closed end spaced from an end of said center terminal.

14. A self-cleaning ion sensor glow plug assembly as set forth in claim 12 including an electrical coil disposed about a portion of said center terminal.

15. A self-cleaning ion sensor glow plug assembly as set forth in claim 14 wherein said electrical coil has a heating portion connected to said center terminal and a current regulating portion connected to said heating portion.

16. A self-cleaning ion sensor glow plug assembly as set forth in claim 15 including an inner tube disposed about a portion of said center terminal and connected to said electrical coil.

17. A self-cleaning ion sensor glow plug assembly as set forth in claim 12 including a matting disposed within said passageway of metal shell adjacent said insulator to prevent soot or moisture from shorting said metal glow sheath.

18. A self-cleaning ion sensor glow plug assembly as set forth in claim 12 including a second coating disposed over said first coating to retain said metal glow sheath to said metal shell.

19. A self-cleaning ion sensor glow plug assembly as set forth in claim 12 including a filling material disposed between said insulator and said center terminal.

20. A self-cleaning ion sensor glow plug assembly for a diesel engine comprising:

a metal shell for attachment to a cylinder head of a compressive ignition engine and having a passageway extending axially therethrough;

a metal center terminal disposed at least partially in said passageway of said and connected to a source of power to create a heating circuit;

a metal glow sheath disposed at least partially in said passageway of said metal shell and about said metal center terminal;

an insulator disposed about said metal glow sheath and at least partially in said passageway of said metal shell and extending axially therefrom to clean off soot on said metal glow sheath;

a first coating disposed about a portion of said metal glow sheath and at least partially in said passageway of said metal shell and extending axially therefrom to clean off soot on said glow sheath;

a second coating disposed over said first coating to retain said metal glow sheath to said metal shell;

a first terminal attached to said metal glow sheath and a source of power to create an ion sensing circuit;

an electrical coil disposed about a portion of said metal center terminal having a heating portion connected to said metal center terminal and a current regulating portion connected to said heating portion;

an inner tube disposed about a portion of said metal center terminal and connected to said current regulating portion; and

a second terminal attached to said inner tube and to a source of power to create a heating circuit.