Down hole and above ground data loggers

• US 6,285,955 B1
• Filed: 07/24/1999
• Issued: 09/04/2001
• Est. Priority Date: 07/24/1999
• Status: Expired due to Fees

• Current Assignee: Mountain Energy, Inc.
• Original Assignee: Mountain Energy, Inc.
• Inventors: Goldwasser, Jack M.
• Primary Examiner(s): McElheny, Jr., Donald E.
• Application Number:
  US09/360,227
• Time in Patent Office: 773 Days
• Field of Search: 702/6, 702/7, 702/8, 702/187, 702/188, 702/127
• US Class Current: 702/6
• CPC Class Codes: G01D 9/005 Solid-state data loggers

Abstract

The down hole and above ground data loggers according to the present invention can be used with any sensors or probes. The switching associated with different sensors is accomplished on a circuit board in the data logger using an external device. The data loggers can send data to the external device via hard wire or radio frequency. Sending the data via radio frequency eliminates the need for a user to go out to the field. Thus, the user can obtain real time and historical data without having to go out to the field. In one embodiment, a down hole data logger is disclosed that is capable of being installed or deployed in small openings. In another embodiment, an above ground data logger is disclosed. In both embodiments, the data loggers can record analog sensor data or discrete data. The data loggers of the present invention are easy to use, reliable, accurate, cost efficient, and feature rich.

Claims

1. A data logger for collecting analog data or discrete data using a connected analog sensor or a connected discrete sensor, comprising:

a substantially cylindrical tube and a top and a bottom, and including disposed within the tube;

a microcontroller coupled to control logic and power management circuitry bit and adapted to send commands to the control logic and instructions to the power management circuitry;

an analog processor capable of being electrically coupled to any connected analog sensor and adapted to receive analog data therefrom, wherein any connected analog sensor is adapted to receive sensor selection signals from the control logic and voltage selection signals from the power management circuitry, and wherein the analog processor is adapted to convert the analog data to digital data and transmit the digital data to the microcontroller;

a discrete sensor counter electrically coupled to any connected discrete sensor and adapted to receive discrete data from any connected discrete sensor and output counter output data;

a data memory coupled to the microcontroller and adapted to store as real-time data the digital data and the counter output data; and

a battery coupled to the power management circuitry;

a bottom cap mechanically connected to the bottom of the tube and allowing for the mechanical connection of an analog sensor and a discrete sensor thereto, and thereby being electrically coupled to the analog processor and the discrete sensor counter; and

a top cap mechanically connected to the top of the tube and including thereon a digital display that is coupled to the microcontroller and capable of displaying the real-time data and a description of each connected sensor at different periods of time.

3. The data logger according to claim 1 further comprising an interface port coupled to the microcontroller and disposed within the tube, the interface port adapted to interface the microcontroller to one of an external computer device and a radio frequency transmitter.

4. The data logger according to claim 3, wherein the radio frequency transmitter is adapted to transmit radio frequency signals in the 900-928 MHz range.

5. The data logger according to claim 3, wherein the external computer device is adapted to download the stored data from the data memory.

6. The data logger according to claim 3, wherein the external computer device is adapted to upload set up instructions to the microcontroller.

7. The data logger according to claim 6, wherein the set up instructions comprises the commands for sensor selection and the instructions for voltage selection.

8. The data logger according to claim 1, wherein the power management circuitry includes a switching power supply for switching output voltages in the 12-30 volts range.

9. The data logger according to claim 1, wherein the power management circuitry provides the voltage selection signals to any connected discrete sensor.

10. The data logger according to claim 1, further including a current to voltage converter for converting a current sensor signal to a voltage based sensor signal.

11. The data logger according to claim 1, wherein the discrete data comprises pulsed data.

16. A data logger according to claim 1 further including a function button disposed on the top cap, coupled to the microcontroller and capable of scrolling through a plurality of display functions when pushed.

17. A data logger according to claim 16 wherein only a single function button is disposed on an outer surface of the data logger.

18. A data logger according to claim 16 wherein the plurality of display functions include data logger serial number, time and date, and battery life remaining.

19. A data logger according to claim 16 wherein the function button is disposed on a top surface of the top cap adjacent to the display.

20. A data logger according to claim 19 further including a removable protective cover for mechanically covering the display.

21. A data logger according to claim 19 further including:

a removable protective radio frequency cover capable of being mechanically secured over at least a top surface of the top cap and having a radio frequency transmitter disposed on an outer surface thereof, such that

when the removable protective radio frequency cover is mechanically secured, the radio frequency transmitter becomes electrically coupled between the microcontroller and an antenna disposed on the protective radio frequency cover, and the protective radio frequency cover mechanically covers the display and

when the protective radio frequency cover is removed, the real-time data can be viewed on the display.

22. A data logger according to claim 21 further including a function button disposed on the top cap, coupled to the microcontroller and capable of scrolling through a plurality of display functions when pushed.

23. A data logger according to claim 22 wherein only a single function button is disposed on an outer surface of the data logger.

24. A data logger according to claim 22 wherein the plurality of display functions include data logger serial number, time, date, and battery life remaining.

25. A data logger according to claim 21 wherein the top cap has a larger diameter than the tube.

26. A data logger according to claim 21 wherein the diameter of the tube is about 2 inches.

27. A data logger according to claim 26 wherein the top cap has a larger diameter than the tube.

28. A data logger according to claim 1 wherein the top cap has a larger diameter than the tube.

29. A data logger according to claim 1 wherein the diameter of the tube is about 2 inches.

2. A method for collecting data from a data collection location using a sensor coupled to a data logger for collecting the data and transmitting the collected data to an external device using a radio frequency, the method comprising the steps of:

selecting the sensor;

inserting the selected sensor into a bottom cap of the data logger;

mechanically attaching the bottom cap of the data logger to a cylindrical body of the data logger, thereby electrically coupling the selected sensor to a microcontroller disposed within the cylindrical body of the data logger;

selecting a channel in the data logger associated with the selected sensor;

calibrating the selected sensor for subsequently collecting data;

testing the data logger by viewing test information on a display disposed on a top cap of the data logger;

mechanically attaching a removable protective radio frequency cover having a radio frequency transmitter disposed therein over at least a top surface of the top cap of the data logger so that the radio frequency transmitter becomes electrically coupled between the microcontroller and an antenna disposed on the protective radio frequency cover, and the protective radio frequency cover mechanically covers the display;

disposing the data logger at the data collection location;

collecting the data at the data collection location using the selected sensor;

sending the collected data to the microcontroller;

storing the collected data in a data memory, wherein the data memory is disposed within the cylindrical body of the data logger, is coupled to the microcontroller and is adapted to receive the collected data from the microcontroller; and

transmitting the collected data to the external device at the radio frequency using the radio frequency transmitter.

12. The method according to claim 2, wherein the collected data is derived from one of analog data and discrete data.

13. The method according to claim 12 wherein the step of sending the collected data to the microcontroller includes the step of converting analog data into digital data.

14. The method according to claim 2, further including the step of transmitting the collected data at a predetermined radio frequency to an external device using a radio frequency transmitter coupled to the microcontroller.

15. The method according to claim 14, wherein the radio frequency transmitter is adapted to transmit radio frequency signals in the 900-928 MHz range.

45. A method according to claim 2 further including the steps of:

removing the removable protective radio frequency cover; and

inserting a protective cap without any radio frequency transmitter disposed therein.

30. A data logger for collecting data using a connected sensor, comprising:

a substantially cylindrical tube and a top and a bottom, and including disposed within the tube;

a microcontroller coupled adapted to send commands relating to operation of the sensor and receive data collected from the connected sensor;

a data memory coupled to the microcontroller and adapted to store as real-time data the data collected from the sensor; and

a battery coupled to the microcontroller, the data memory, and the connected sensor;

a bottom cap mechanically connected to the bottom of the tube and allowing for the electrical coupling of the connected sensor to the microcontroller; and

a top cap mechanically connected to the top of the tube and including on a top surface thereof a digital display coupled to the microcontroller and capable of displaying the real-time data.

31. A data logger according to claim 30 further including a function button disposed on the top cap, coupled to the microcontroller and capable of scrolling through a plurality of display functions when pushed.

32. A data logger according to claim 31 wherein only a single function button is disposed on an outer surface of the data logger.

33. A data logger according to claim 31 wherein the plurality of display functions include data logger serial number, time and date, and battery life remaining.

34. A data logger according to claim 31 wherein the single function button is disposed on the top surface of the top cap adjacent to the display.

35. A data logger according to claim 34 further including a removable protective cover for mechanically covering the display.

36. A data logger according to claim 34 further including:

a removable protective radio frequency cover capable of being mechanically secured over at least a top surface of the top cap and having a radio frequency transmitter disposed on an outer surface thereof, such that

when the removable protective radio frequency cover is mechanically secured, the radio frequency transmitter becomes electrically coupled between the microcontroller and an antenna disposed on the protective radio frequency cover, and the protective radio frequency cover mechanically covers the display and

when the protective radio frequency cover is removed, the real-time data can be viewed on the display.

37. A data logger according to claim 36 further including a function button disposed on the top cap, coupled to the microcontroller and capable of scrolling through a plurality of display functions when pushed.

38. A data logger according to claim 37 wherein only a single function button is disposed on an outer surface of the data logger.

39. A data logger according to claim 37 wherein the plurality of display functions include data logger serial number, time, date, and battery life remaining.

40. A data logger according to claim 36 wherein the top cap has a larger diameter than the tube.

41. A data logger according to claim 36 wherein the diameter of the tube is about 2 inches.

42. A data logger according to claim 41 wherein the top cap has a larger diameter than the tube.

43. A data logger according to claim 30 wherein the top cap has a larger diameter than the tube.

44. A data logger according to claim 30 wherein the diameter of the tube is about 2 inches.