Stack formed from connected groups of interfolded sheets

• US 6,286,712 B1
• Filed: 01/21/2000
• Issued: 09/11/2001
• Est. Priority Date: 09/24/1999
• Status: Expired due to Term

• Current Assignee: Paper Converting Machine Company (Barry-Wehmiller Group Incorporated)
• Original Assignee: Paper Converting Machine Company (Barry-Wehmiller Group Incorporated)
• Inventors: Hertel, James E., Wunderlich, John H., Johnson, Gary E., Luebke, Wayne W., Craig, Grantland A., Huempfner, Thomas D., Heath, Peter A.
• Primary Examiner(s): Noland, Kenneth W.
• Application Number:
  US09/488,877
• Time in Patent Office: 599 Days
• Field of Search: 221/33, 221/45, 221/46, 221/48, 221/49, 221/63, 206/494, 206/449, 206/460, 206/812, 312/35.1, 312/50
• US Class Current: 221/48
• CPC Class Codes: B65H 45/24 Interfolding sheets, e.g. cigarette or toilet papers
• CPC Class Codes: B65H 45/30 Folding in combination with creasing, smoothing or application of adhesive folding or adhesive application in article or web delivering B65H37/00

Abstract

A stack of interfolded sheets is formed from a plurality of groups of interfolded sheets. Adjacent groups are secured or bonded together so that the bottom sheet of each group pulls the top sheet of the next group. In one embodiment of the invention, the strength of the bond is such that when the bottom sheet of a group is withdrawn through an opening in a package for the stack, the bond releases the top sheet of the next group after the top sheet is partially withdrawn through the opening. In another embodiment of the invention, the strength of the bond is such that the top sheet remains secured to the bottom sheet and is completely withdrawn through the opening. The sheets can be secured by an adhesive bond or by a non-adhesive bond.

Claims

1. A stack of interfolded sheets comprising a plurality of groups of interfolded sheets which includes a top group and a bottom group and at least one intermediate group, each of the groups of interfolded sheets having a top panel and a bottom panel, and means for attaching the bottom panel of each group above the bottom group to the top panel of the next lower group.

2. The stack of claim 1 in which the stack includes a pair of sides, the attaching means being located between the sides in about the middle of the stack.

3. The stack of claim 1 in which the stack includes a pair of sides, the attaching means being located adjacent one of the sides.

4. The stack of claim 1 in which the attaching means comprises adhesive.

5. The stack of claim 1 in which the attaching means comprises adhesive in the shape of a swirl pattern.

6. The stack of claim 1 in which the attaching means comprises adhesive applied to both said bottom panel and said top panel.

7. The stack of claim 1 in which the attaching means comprises adhesive formed by matching adhesive patterns on both said bottom panel and said top panel.

8. The stack of claim 1 in which the stack has long side edges and short side edges and the attaching means extends continuously in a direction which is parallel to the long side edges.

9. The stack of claim 1 in which the stack has long side edges and short side edges and the attaching means extends intermittently in a direction which is parallel to the long side edges.

10. The stack of claim 1 in which the sheets are moistened.

11. The stack of claim 1 in which the sheets are dry.

12. The stack of claim 1 in which the sheets are wet and each of said bottom panel and said top panel includes a dry portion, the attaching means comprising adhesive applied to said dry portions.

13. The stack of claim 1 in which the stack has a center and each of said bottom panel and said top panel is folded to form a starter tab which is substantially aligned with the center of the stack, the attaching means comprising adhesive applied to the starter tabs.

14. The stack of claim 1 in which the attaching means comprises a mechanical bond.

15. The stack of claim 1 in which the attaching means comprises interlocking fibers in said top and bottom panels.

16. A stack of interfolded sheets comprising upper and lower groups of interfolded sheets, the upper group of interfolded sheets having a bottom panel and the lower group of interfolded sheets having a top panel, and means for attaching the bottom panel and the top panel to form a sheet which is interfolded with both the upper group and the lower group.

17. The stack of claim 16 in which said attaching means comprises adhesive.

18. The stack of claim 16 in which said attaching means comprises a mechanical bond.

19. A package of interfolded sheets comprising:

a container having a plurality of sidewalls, one of the sidewalls having an opening,

a stack of a plurality of groups of interfolded sheets which includes a top group and a bottom group and at least one intermediate group, each of the groups of interfolded sheets having a top panel and a bottom panel, and

means for securing the bottom panel of each group above the bottom group to the top panel of the next lower group so that the bottom panel pulls the top panel out of the opening but releases the top panel before the sheet which provides the top panel is pulled through the opening.

20. The package of claim 19 in which said securing means comprises adhesive.

21. The package of claim 19 in which said securing means comprises a mechanical bond.

22. A package of interfolded sheets comprising:

a container having a plurality of sidewalls, one of the sidewalls having an opening,

a stack of interfolded sheets comprising upper and lower groups of interfolded sheets, the upper group of interfolded sheets having a bottom panel and the lower group of interfolded sheets having a top panel, and

means for securing the bottom panel of the upper group to the top panel of the lower group so that the bottom panel pulls the top panel completely out of the opening when the bottom panel is withdrawn from the opening.

23. The package of claim 22 in which said securing means is adhesive.

24. The package of claim 22 in which said securing means comprises a mechanical bond.

25. The package of claim 23 in which all of said sheets have substantially the same width and each of said bottom panel and top panel have a width which is less than the width of said sheets.

26. The package of claim 25 in which the secured bottom panel and top panel provide a sheet which has a width which is substantially the same as the width of said first mentioned sheets.

27. The package of claim 26 in which said bottom and top panels include overlapping portions which form a lap joint for said securing means.

28. The package of claim 22 in which said bottom and top panels include overlapping portions which form a lap joint for said securing means.