Combined externally pressurized gas-magnetic bearing assembly and spindle device utilizing the same

• US 6,288,465 B1
• Filed: 04/28/1998
• Issued: 09/11/2001
• Est. Priority Date: 04/28/1997
• Status: Expired due to Fees

• Current Assignee: NTN Corporation
• Original Assignee: NTN Corporation
• Inventors: Suzuki, Nobuyuki, Yamada, Hiroyuki
• Primary Examiner(s): Enad, Elvin
• Assistant Examiner(s): LE, DANG D
• Application Number:
  US09/066,820
• Time in Patent Office: 1,232 Days
• Field of Search: 310/90.5, 310/166, 310/90, 361/139, 361/143, 219/648
• US Class Current: 310/90.5
• CPC Class Codes: F16C 32/00 Bearings not otherwise provided for
• CPC Class Codes: F16C 32/0402 combined with other supporting means, e.g. hybrid bearings with both magnetic and fluid supporting means
• CPC Class Codes: F16C 32/0444 Details of devices to control the actuation of the electromagnets
• CPC Class Codes: F16C 32/047 Details of housings; Mounting of active magnetic bearings
• CPC Class Codes: F16C 32/06 with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
• CPC Class Codes: F16C 32/0603 supported by a gas cushion, e.g. an air cushion
• CPC Class Codes: Y10T 409/309352 Cutter spindle or spindle support

Abstract

A combined externally pressurized gas and magnetic bearing assembly (3) includes an externally pressurized gas bearing (9) and a magnetic bearing (8) that are integrated together so as to have component parts common to both of the externally pressurized gas bearing (9) and the magnetic bearing (8). The externally pressurized gas bearing (9) or the magnetic bearing (8) may be disposed within an axial extent of the magnetic bearing (8) or the externally pressurized gas bearing (9), respectively. A spindle device (1) utilizing the combined externally pressurized gas and magnetic bearing assembly (3) is also provided which includes a housing (2) for supporting a main shaft (4) rotatably through the combined externally pressurized gas and magnetic bearing assembly (3). This combined externally pressurized gas and magnetic bearing assembly (3) can be applied not only to the radial bearing, but also to the axial bearing.

Claims

1. A combined externally pressurized gas and magnetic bearing assembly which comprises:

a magnetic bearing including a displacement measuring means for measuring a displacement of a rotor, said magnetic bearing being operable to support the rotor at a predetermined position by generating an electromagnetic force according to the displacement measured by the displacement measuring means;

an externally pressurized gas bearing having a fluid restrictor defined in a bearing stator of the magnetic bearing; and

a magnetic bearing control means for controlling the magnetic bearing using a feed-back scheme according to the displacement of the rotor measured by the displacement measuring means, said magnetic bearing control means being operable to perform the control using an integral action or a proportional integral action and to affect no control to a high frequency higher than a predetermined value.

2. The combined externally pressurized gas and magnetic bearing assembly as claimed in claim 1, further comprising an amplifier unit for processing an output from the displacement measuring means, said amplifier unit including a linearizing circuit for linearizing a characteristic relationship between a control voltage and an electromagnetic force without supplying a bias current to coils of an electromagnet of the magnetic bearing.

3. The combined externally pressurized gas and magnetic bearing assembly as claimed in claim 1, further comprising a processing means for processing the value measured by the displacement measuring means, said processing means having an insensitive zone, and wherein said magnetic bearing control means offers no control to the magnetic bearing in the event that the displacement measured by said displacement measuring means is within a predetermined range.

4. The combined externally pressurized gas and magnetic bearing assembly as defined by claim 1, wherein said magnetic control means includes two distinct control systems, a first control system for performing feedback control of said magnetic bearing in a Y-axis direction, and a second control system for performing feedback control of said magnetic bearing in an X-axis direction, wherein said first and second control systems receive data from independent sources.

5. A spindle device comprising:

a magnetic bearing including a displacement measuring means for measuring a displacement of a rotor, said magnetic bearing being operable to support the rotor at a predetermined position by generating an electromagnetic force according to the displacement measured by the displacement measuring means;

an externally pressurized gas bearing having a fluid restrictor defined in a bearing stator of the magnetic bearing; and

a magnetic bearing control means for controlling the magnetic bearing using a feed-back scheme according to the displacement of the rotor measured by the displacement measuring means, said magnetic bearing control means being operable to perform the control using an integral action or a proportional integral action and to affect no control to a high frequency higher than a predetermined value,

wherein said spindle device rotatably supports a main shaft having the rotor formed thereon, and a control system which causes said main shaft to be floated on a non-contact basis when the externally pressurized gas bearing is activated during a start of the externally pressurized gas bearing, and a direct current component of an output from the displacement measuring means to be zeroed, followed by activation of the magnetic bearing.

6. A spindle device comprising

a magnetic bearing including a displacement measuring means for measuring a displacement of a rotor, said magnetic bearing being operable to support the rotor at a predetermined position by generating an electromagnetic force according to the displacement measured by the displacement measuring means;

an externally pressurized gas bearing having a fluid restrictor defined in a bearing stator of the magnetic bearing; and

a magnetic bearing control means for controlling the magnetic bearing using a feed-back scheme according to the displacement of the rotor measured by the displacement measuring means, said magnetic bearing control means being operable to perform the control using an integral action or a proportional integral action and to affect no control to a high frequency higher than a predetermined value,

wherein said spindle device rotatably supports a main shaft having the rotor formed thereon, and a control system which cause said main shaft to be driven after the main shaft has been floated on a non contact basis when the externally pressurized gas bearing is activated during a start of the externally pressurized gas bearing, and a direct current component it of an output from the displacement measuring means to be zeroed when the main shaft attains a predetermined number of revolutions or higher than the predetermined number of revolutions, followed by activation of the magnetic bearing.

7. A spindle device comprising

a magnetic bearing including a displacement measuring means for measuring a displacement of a rotor, said magnetic bearing being operable to support the rotor at a predetermined position by generating an electromagnetic force according to the displacement measured by the displacement measuring means;

an externally pressurized gas bearing having a fluid restrictor defined in a bearing stator of the magnetic bearing; and

a magnetic bearing control means for controlling the magnetic bearing using a feed-back scheme according to the displacement of the rotor measured by the displacement measuring means, said magnetic bearing control means being operable to perform the control using an integral action or a proportional integral action and to affect no control to a high frequency higher than a predetermined value,

wherein said spindle device rotatably supports a main shaft having the rotor formed thereon, wherein the magnetic bearing control means has a band eliminating filter which filters an output signal of the displacement measuring means when the number of revolutions of the main shaft is detected as attaining a value higher than a predetermined value.

8. A spindle device comprising

a magnetic bearing including a displacement measuring means for measuring a displacement of a rotor, said magnetic bearing being operable to support the rotor at a predetermined position by generating an electromagnetic force according to the displacement measured by the displacement measuring means;

an externally pressurized gas bearing having a fluid restrictor defined in a bearing stator of the magnetic bearing; and

a magnetic bearing control means for controlling the magnetic bearing using a feed-back scheme according to the displacement of the rotor measured by the displacement measuring means, said magnetic bearing control means being operable to perform the control using an integral action or a proportional integral action and to affect no control to a high frequency higher than a predetermined value,

wherein said spindle device rotatably supports a main shaft having the rotor formed thereon, wherein the magnetic bearing control means lowers a control gain of the magnetic bearing during a low speed rotation, but varies the control gain to a predetermined value when the number of revolutions of the main shaft attains a value higher than a predetermined value.