Brake booster diagnosing apparatus capable of optimizing determination of abnormality of booster

• US 6,289,271 B1
• Filed: 08/19/1999
• Issued: 09/11/2001
• Est. Priority Date: 08/24/1998
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Mizutani, Yasuji, Isono, Hiroshi
• Primary Examiner(s): Zanelli, Michael J.
• Application Number:
  US09/377,240
• Time in Patent Office: 754 Days
• Field of Search: 701/29, 701/31, 303/122, 303/122.09, 303/122.12
• US Class Current: 701/31
• CPC Class Codes: B60T 13/686 in hydraulic systems or parts thereof
• CPC Class Codes: B60T 17/221 Procedure or apparatus for checking or keeping in a correct functioning condition of brake systems hydraulic pressure systems in general F15B19/00, F15B21/04; testing structures or apparatus G01M
• CPC Class Codes: B60T 7/042 by electrical means, e.g. using travel or force sensors
• CPC Class Codes: B60T 8/442 the booster being a fluid return pump, e.g. in combination with a brake pedal force booster
• CPC Class Codes: B60T 8/4872 pump-back systems
• CPC Class Codes: B60T 8/94 on a fluid pressure regulator

Abstract

Apparatus for diagnosing a booster of a vehicle braking system including a brake pedal, a master cylinder for producing a hydraulic pressure on the basis of an output force of the booster produced by boosting of a brake pedal operating force by the booster, and a wheel brake cylinder activated by the hydraulic pressure to brake a vehicle wheel, wherein a determining device is adapted to make a provisional decision as to whether the booster is abnormal or not, on the basis of a relationship between an input quantity and an output quantity of the booster, and a optimizing device is adapted to determine the provisional decision as a final decision or rectifying the provisional decision.

Claims

1. An apparatus for diagnosing a booster of a braking system for an automotive vehicle, said braking system including a brake operating member operated with a brake operating force, a master cylinder for producing a hydraulic pressure on the basis of an output force of said booster produced as a result of boosting of said brake operating force by said booster, and a wheel brake cylinder which is activated by the hydraulic pressure produced by said master cylinder, to brake a wheel of the automotive vehicle, said apparatus comprising:

a determining device for making a provisional decision as to whether said booster is abnormal or not, on the basis of a relationship between an input quantity relating to an input of said booster and an output quantity relating to an output of said booster; and

an optimizing device for determining said provisional decision as a final decision or rectifying said provisional decision.

2. An apparatus according to claim 1, wherein said optimizing device includes change-rate obtaining means for obtaining a rate of change of at least one of said input quantity and said output quantity, and means for determining whether said booster is abnormal or not, on the basis of said rate of change obtained by said change-rate obtaining means, as well as said input and output quantities.

3. An apparatus according to claim 2, wherein said change-rate obtaining means obtains said rate of change of said at least one of said input and output quantities when said brake operating force is equal to a predetermined value which is not zero, and said determining device comprises means for determining whether said booster is abnormal or not, by comparing said output quantity with a threshold value, and threshold changing means for changing said threshold value such that said threshold value is smaller when said rate of change obtained when said brake operating force is equal to said predetermined value is relatively high than when said rate of change is relatively low.

4. An apparatus according to claim 3, wherein said change-rate obtaining means for obtaining said rate of change when said brake operating force is equal to said predetermined value obtains a highest value of said rate of change when or after said brake operating force has been increased to said predetermined value.

5. An apparatus according to claim 1, wherein said determining device determines whether said booster is abnormal or not, according to a first rule, and said optimizing device comprises additional means operable when said determining device has made said provisional decision that said booster is abnormal, for making said final decision as to whether said booster is abnormal or not, according to a second rule different from said first rule.

6. An apparatus according to claim 5, wherein said determining device makes said provisional decision that said booster is abnormal, during an operation of said brake operating member, and said additional means determines whether said brake operating member has been operated for more than a predetermined period of time after a reference point of time relating to a point of time at which said provisional decision has been made, said additional means making said final decision that said booster is not abnormal, if said brake operating member has not been operated for more than said predetermined period of time.

7. An apparatus according to claim 6, wherein said predetermined period of time is shorter when said automotive vehicle is running than when said automotive vehicle is at rest.

8. An apparatus according to claim 6, wherein said predetermined period of time changes with a change in a running speed of said automotive vehicle.

9. An apparatus according to claim 6, wherein said predetermined period of time changes with a change in a rate of change of at least one of said input quantity and said output quantity of said booster.

10. An apparatus according to claim 6, wherein said determining device comprises a first determining portion for making said provisional decision as to whether said booster is abnormal or not, by comparing said output quantity with a first threshold value, and said additional means comprises a second determining portion for making said final decision as to whether said booster is abnormal or not, by comparing said output quantity with a second threshold value larger than said first threshold value.

11. An apparatus according to claim 10, wherein said first determining portion determines whether said output quantity when said input quantity is equal to a preset value which is not zero is smaller than said first threshold value, and makes said provisional decision that said booster is abnormal, if said output quantity is smaller than said first threshold value, and said second determining portion determines whether said output quantity a predetermined time after said provisional decision has been made is smaller than said second threshold value, and makes said final decision that said booster is abnormal, if said output quantity is smaller than said second threshold value, and wherein said apparatus is designed to diagnose said booster to be abnormal if said output quantity when said input quantity is equal to a reference value larger than said preset value is smaller than a nominal value corresponding to said reference value, and said booster is designed such that said output quantity when said input quantity is equal to said preset value is larger than said nominal value, said second threshold value being determined to be equal to said nominal value or larger.

12. An apparatus according to claim 10, wherein said second determining portion of said additional means comprises means operable when said second determining portion determines that said booster is abnormal, for determining whether at least one of said output quantity and a rate of change of said output quantity is larger than a reference value, and determining that said booster is not abnormal, irrespective of the relationship between said input and output quantities.

13. An apparatus according to claim 5, wherein said additional means comprises means operable when said determining device has made said provisional decision that said booster is abnormal, for determining whether at least one of said output quantity and a rate of change of said output quantity is larger than a reference value, and determining that said booster is not abnormal, irrespective of the relationship between said input and output quantities.

14. An apparatus according to claim 5, wherein said determining device and said additional means of said optimizing device are operated repeatedly, as long as said determining device makes the provisional decision that said booster is abnormal while said additional means makes the final decision that the booster is not abnormal, and wherein said optimizing device further comprises simplified determining means operable when said additional means has made the final decision that said booster is abnormal, for inhibiting said determining device from being operated, and determining, in the same manner as said determining device, whether said booster is abnormal or not, said simplified determining means inhibiting said additional means from being operated when said simplified determining means has made a final decision that said booster is not abnormal.

15. An apparatus according to claim 5, wherein said determining device and said additional means of said optimizing device are operated repeatedly, as long as said determining device makes the provisional decision that the booster is abnormal while the additional means makes the final decision that the booster is not abnormal, and wherein said optimizing device further comprises simplified determining means operable when said additional means has made the final decision that said booster is abnormal, for inhibiting said determining device from being operated, and determining, in the same manner as said determining device, whether said booster is abnormal or not, said simplified determining means inhibiting said additional means from being operated when said simplified determining means has made a final decision that said booster is abnormal.

16. An apparatus according to claim 1, further comprising a sensor for detecting said output quantity, and wherein said determining device comprises calculating means for obtaining a detected value of said output quantity on the basis of an output signal of said sensor, and compensating means for obtaining a compensated value of said output quantity by compensating said detected value depending upon a delay time required for said detected value to become equal to an actual value of said output quantity, said determining device making said provisional decision on the basis of said compensated value of said output quantity.

17. An apparatus according to claim 16, wherein said compensating means detects a rate of change of said output quantity, and estimates said delay time on the basis of the detected rate of change and according to a predetermined relationship between said rate of change and said delay time, said compensating means compensating said detected value of said output quantity by obtaining a product of the estimated delay time and said rate of change.

18. An apparatus according to claim 1, wherein said determining device determines whether said booster is abnormal or not, while said brake operating member is being operated from a non-operated position to an operated position, and said optimizing device comprises decision cancelling means operable after said determining device has made the provisional decision that said booster is abnormal and during a time period between a point of time when an operation of said brake operating member from said operated position back to said non-operated position is initiated and a point of time when a next operation of said brake operating member from said non-operated position to said operated position is initiated, said decision cancelling means determining whether said booster is normal or not, and cancelling said provisional decision by said determining device that said booster is abnormal, if said decision cancelling means determines that said booster is normal.

19. An apparatus according to claim 18, wherein said decision cancelling means determines whether said booster is normal or not, by comparing said output quantity at a predetermined point of time during said time period with a predetermined threshold.

20. An apparatus according to claim 19, wherein said predetermined threshold is larger than a minimum value of said output quantity at said predetermined point of time, and said decision cancelling means determines that said booster is normal, if said output quantity at said predetermined point of time is not smaller than said predetermined threshold.

21. An apparatus according to claim 1, further comprising inhibiting means for inhibiting operations of said determining and optimizing devices when a drive power source of the automotive vehicle is substantially at rest.

22. An apparatus according to claim 1, further comprising inhibiting means for inhibiting operations of said determining and optimizing devices when the automotive vehicle is substantially at rest.

23. An apparatus according to claim 1, further comprising inhibiting means for inhibiting operations of said determining and optimizing devices when the automotive vehicle and a drive power source of the automotive vehicle are substantially at rest.

24. An apparatus according to claim 1, wherein said determining device includes means for obtaining said input quantity at a predetermined time interval and making said provisional decision as to whether said booster is abnormal or not, if the obtained input quantity satisfies a predetermined condition, and said optimizing device commands said determining device to make said provisional decision as to whether said booster is abnormal or not, only if the obtained input quantity has satisfied a predetermined plurality of times.

25. An apparatus according to claim 24, wherein said determining device includes a switch which is placed in a first state when said input quantity is smaller than a predetermined value larger than zero, and in a second state when said input quantity is not smaller than said predetermined value, said predetermined condition being satisfied when said switch is placed in said second state.

26. An apparatus according to claim 24, wherein said determining device includes a sensor whose output changes in three steps or continuously, depending upon said input quantity, said predetermined condition being satisfied when the input quantity represented by said output of said sensor is larger than a predetermined value larger than zero.

27. An apparatus according to claim 1, wherein said determining device includes means for obtaining said input quantity at a predetermined time interval and determining that a diagnosis initiating condition is satisfied when the obtained input quantity is larger than a predetermined value larger than zero, said determining device further including means operable when said diagnosis initiating condition is satisfied, for effecting a diagnostic determination that said booster is abnormal, if said output quantity which changes in relation to the input quantity is smaller than a predetermined threshold which is substantially equal to a minimum value that can be taken by said output quantity when the input quantity is equal to the predetermined value thereof while the booster is normal, and wherein said optimizing device includes means for commanding said determining device to use, for said diagnostic determination, a value of said output quantity which is obtained a predetermined time before said determining device has determined that said diagnosis initiating condition is satisfied.

28. An apparatus according to claim 27, wherein said determining device includes means for obtaining said output quantity from time to time with a predetermined cycle time which is substantially the same as said predetermined time interval at which said input quantity is obtained, said determining device determining that said diagnosis initiating condition is satisfied, immediately after said determining device determines that the obtained input quantity has become larger than said predetermined value, and said optimizing device commands said determining device to effect the diagnostic determination as to whether said booster is abnormal or not, on the basis of at least a second value of the output quantity which is obtained said predetermined cycle time before a first value of the output quantity is obtained when said obtained input quantity has become larger than said predetermined value.

29. An apparatus according to claim 27, wherein said optimizing device includes means for commanding said determining device to determine that said diagnosis initiating condition is satisfied, if said obtained input quantity has become larger than said predetermined value a predetermined plurality of times, and to use, for said diagnostic determination, a value of said output quantity which is obtained when said obtained input quantity has become larger than said predetermined value for the first time.

30. An apparatus according to claim 27, wherein said determining device includes means for obtaining said output quantity from time to time with a predetermined cycle time which is substantially the same as said predetermined time interval at which said input quantity is obtained, and said optimizing device commands said determining device to determine that said diagnosis initiating condition is satisfied, if said obtained input quantity has become larger than said predetermined value a predetermined plurality of times, and when said diagnosis initiating condition is satisfied, effect the diagnostic determination as to whether said booster is abnormal or not, on the basis of at least one of a first value of the output quantity which is obtained when said obtained input quantity has become larger than said predetermined value for the first time, and a second value which is obtained said predetermined cycle time before said obtained input quantity has become larger than said predetermined value for the first time.

31. An apparatus according to claim 29, wherein said determining device includes a switch which is placed in a first state when said input quantity is smaller than a predetermined value larger than zero, and in a second state when said input quantity is not smaller than said predetermined value, and said optimizing device commands said determining device to determine that said diagnosis initiating condition is satisfied, if said switch is found to be placed in said second state a predetermined plurality of times.

32. An apparatus according to claim 29, wherein said determining device includes a sensor whose output changes in three steps or continuously, depending upon said input quantity, and said optimizing device command said determining device to determine that said diagnosis initiating condition is satisfied, if said input quantity represented by said output of said sensor is found to be larger than said predetermined value said predetermined plurality of times.

33. An apparatus according to claim 30, wherein said optimizing device commands said determining device to use said first value of said output quantity which is obtained when said obtained input quantity has become larger than said predetermined value for the first time.

34. An apparatus according to claim 28, wherein said optimizing means commands said determining device to use, for said diagnostic determination, said second value of the output quantity.

35. An apparatus according to claim 28, wherein said optimizing means command said determining device to use, for said diagnostic determination, a value calculated on the basis of both of said first and second values.

36. An apparatus according to claim 30, wherein said optimizing means commands said determining device to use, for said diagnostic determination, said second value of the output quantity.

37. An apparatus according to claim 30, wherein said optimizing means command said determining device to use, for said diagnostic determination, a value calculated on the basis of both of said first and second values.

38. An apparatus for diagnosing a booster of a braking system for an automotive vehicle, said braking system including a brake operating member operated with a brake operating force, a master cylinder for producing a hydraulic pressure on the basis of an output force of said booster produced as a result of boosting of said brake operating force by said booster, and a wheel brake cylinder which is activated by the hydraulic pressure produced by said master cylinder, to brake a wheel of the automotive vehicle, said apparatus comprising:

a diagnosing device for making a decision as to whether said booster is abnormal or not;

determining means for determining whether a period of time during which said brake operating member has been kept in an operated state is shorter than a preset time; and

inhibiting means for inhibiting an operation of said diagnosing device if said determining means determines that said period of time is shorter than said preset time.

39. An apparatus for diagnosing a booster of a braking system for an automotive vehicle, said braking system including a brake operating member operated with a brake operating force, a master cylinder for producing a hydraulic pressure on the basis of an output force of said booster produced as a result of boosting of said brake operating force by said booster, and a wheel brake cylinder which is activated by the hydraulic pressure produced by said master cylinder, to brake a wheel of the automotive vehicle, said apparatus comprising:

first determining means for determining whether said booster is abnormal or not, while said brake operating member is being operated from a non-operated position to an operated position; and

second determining means for determining whether said booster is abnormal or not, during a time period between a point of time when an operation of said brake operating member from said non-operated position back to said non-operated position is initiated and a point of time when a next operation of said brake operating member from said non-operated position to said operated position is initiated.