Electrical energy management for manually powered devices

• US 6,291,900 B1
• Filed: 01/13/2000
• Issued: 09/18/2001
• Est. Priority Date: 09/15/1997
• Status: Expired due to Term

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: General Electric Company
• Inventors: Daum, Wolfgang, Tkaczyk, John Eric, Levinson, Lionel Monty, Tiemann, Jerome Johnson, Jerabek, Elihu Calvin
• Primary Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US09/483,026
• Time in Patent Office: 614 Days
• Field of Search: 290/1.R, 290/1.A, 290/1.C, 290/1.E, 322/1, 322/2.R, 322/25, 322/28
• US Class Current: 290/1.00A
• CPC Class Codes: H02P 9/04 Control effected upon non-electric prime mover and dependent upon electric output value of the generator

Abstract

A manually powered apparatus includes a mechanical energy input device that releases mechanical energy. The mechanical energy input device has first and second mechanical energy delivery cycles. A generator is mechanically coupled to the mechanical energy input device. The generator converts released mechanical energy to electrical energy. The electrical energy includes first current levels and second current levels that decrease over time. The generator supplies the first current levels in response to the first mechanical energy delivery cycle. The second current levels are supplied in response to the second mechanical energy delivery cycle. A load is connected to the generator. The load requires a predetermined current for operation. The first current level is greater than the predetermined current, and the second current level is less than the predetermined current. An electrical energy storage device is connected between the generator and the load. The electrical energy storage device is charged during the first mechanical energy delivery cycle, and the electrical energy storage device is discharged during the second mechanical energy delivery cycle. An isolator is connected between the electrical energy storage device and the load. The isolator minimizes reverse current flow from the electrical energy storage device to the generator. A disconnector is electrically connected between the electrical energy storage device and the load. The disconnector decouples the load from the electrical energy storage device to prevent the electrical energy storage device from completely discharging.

Claims

1. A manually powered apparatus for converting mechanical energy to electrical energy comprising:

a crank;

a spring drive mechanically coupled to said crank for releasing mechanical energy, wherein said spring drive has first and second unwind cycles;

an electrical generator mechanically coupled to said spring drive for converting mechanical energy released by said spring drive into electrical energy, said electrical energy including at least first current levels and second current levels, said first and second current levels decreasing over time, said electrical generator supplying said first current levels in response to said first unwind cycle of said spring drive and supplying said second current levels in response to said second unwind cycle of said spring drive;

an electrical load electrically coupled to said electrical generator, said electrical load requiring a predetermined current for operation, said first current levels being greater than said predetermined current and said second current levels being less than said predetermined current;

a battery buffer electrically coupled between said electrical generator and said electrical load, said battery buffer being charged during said first unwind cycle of said spring drive, said battery buffer being discharged during said second unwind cycle of said spring drive;

an isolator electrically coupled between said battery buffer and said electrical generator, said isolator minimizing reverse current flow from said battery buffer to said electrical generator; and

a disconnector mechanically coupled to said spring drive and electrically coupled between said electrical load and said battery buffer, said disconnector decoupling said electrical load from said battery buffer when an unwinding of said spring drive is substantially completed.

2. The apparatus of claim 1 wherein said isolator further comprises:

a transistor having an emitter, a collector, and a base, said emitter being coupled to a negative terminal of said electrical generator;

said collector of said transistor being coupled to said electric load such that collector current is substantially equal to emitter current and such that reverse bias current of said transistor is at least two orders of magnitude lower than the collector current; and

said base of said transistor being coupled to a base voltage to forward bias said transistor when said generator generates at least a predetermined voltage level.

3. The apparatus of claim 1 wherein said disconnector further comprises:

a pawl operationally coupled to said spring drive, said pawl being disposed in a first position during an unwinding of said spring drive, and said pawl being disposed in a second position when said unwinding of said spring drive is completed; and

a first mechanical switch electrically coupled between said electrical load and said battery buffer, said first mechanical switch being mechanically biased against said pawl, said first mechanical switch having a closed circuit condition when said pawl is in the first position and having an open circuit condition when said pawl is in the second position.

4. The apparatus of claim 1 wherein said crank comprises a ratchet crank.

5. The apparatus of claim 1 wherein said crank comprises a foot crank.

6. The apparatus of claim 1 wherein said crank comprises a doll part.

7. The apparatus of claim 1 wherein said crank comprises a wheel.

8. The apparatus of claim 1 wherein said disconnector further comprises:

a drive bearing in frictional contact with said spring drive; and

a second mechanical switch having contacts mechanically biased in a normally open circuit condition and operatively connected to a drive bearing, the normally open contacts of said second mechanical switch reverting to a closed circuit condition during a release of said mechanical energy from said spring drive.

9. The apparatus of claim 1 further comprising:

a control circuit connected to said electrical generator and said electrical load, said control circuit controlling voltage output by said electrical generator based on power required by said electrical load.

10. A manually powered apparatus for efficiently converting mechanical energy to electrical energy comprising:

a mechanical energy input device for releasing mechanical energy, said mechanical energy input device having at least first and second mechanical energy delivery cycles;

a generator mechanically coupled to said mechanical energy input device for converting mechanical energy released by said mechanical energy input device to electrical energy, said electrical energy including at least first current levels and second current levels, said first and second current levels decreasing over time, said generator supplying said first current levels in response to said first mechanical energy delivery cycle of said mechanical energy input device, and said generator supplying said second current levels in response to said second mechanical energy delivery cycle;

a load connected to said generator, said load requiring a predetermined current for operation, said first current levels being greater than said predetermined current and said second current levels being less than said predetermined current;

an electrical energy storage device connected between said generator and said load, said electrical energy storage device being charged during said first mechanical energy delivery cycle, and said electrical energy storage device being discharged during said second mechanical energy delivery cycle;

an isolator connected between said electrical energy storage device and said load, said isolator minimizing reverse current flow from said electrical energy storage device to said generator; and

a disconnector electrically connected between said electrical energy storage device and said load, said disconnector decoupling said load from said electrical energy storage device when an output voltage of said electrical energy storage device reaches a predetermined voltage level.

11. The apparatus of claim 10 further comprising:

a control circuit connected to said generator and said load, said control circuit controlling voltage output by said generator based on power required by said load.

12. The apparatus of claim 10 wherein said manually powered apparatus comprises a doll.

13. The apparatus of claim 12 wherein said mechanical energy input device comprises a doll part.

14. The apparatus of claim 10 wherein said mechanical energy input device comprises a wheel.

15. The apparatus claim 10 wherein said manually powered apparatus comprises a wireless electronic remote control.

16. A manually powered apparatus for converting mechanical energy to electrical energy comprising:

a crank;

an electrical generator mechanically coupled to said crank;

an electrical load;

a plurality of electrochemical cells electrically interconnected to and between said electrical generator and said electrical load;

a switching network electrically coupled to said plurality of electrochemical cells, said electrical generator and said electrical load;

said switching network connecting said plurality of electrochemical cells in series to said electrical generator when said crank generates a first torque to charge said plurality of electrochemical cells; and

said switching network connecting said plurality of electrochemical cells in parallel to said electrical load when said crank produces a second torque that is less than said first torque.

17. The apparatus of claim 16 wherein said switching network comprises a plurality of single-pole-double-throw (SPDT) switches.

18. The apparatus of claim 16 wherein said switching network comprises a plurality of transistors.

19. The apparatus of claim 16 wherein said crank comprises a ratchet crank.

20. The apparatus of claim 16 wherein said crank comprises a foot crank.

21. The apparatus of claim 16 wherein said crank comprises a slip clutch switch assembly operable between a first state corresponding to said first torque to connect said plurality of electrochemical cells in series with said electrical generator and a second state corresponding to said second torque to connect said plurality of electrochemical cell in parallel with said electrical load.

22. The apparatus of claim 21 wherein said slip clutch switch assembly comprises said switching network.

23. The apparatus of claim 21 wherein said slip clutch switch assembly further comprises:

a slip clutch in frictional contact with said crank, said slip clutch being movable to a first contact position corresponding to said first torque wherein said plurality of electrochemical cells are connected in series to said electrical generator, and said slip clutch being movable to a second contact position corresponding to said second torque wherein said plurality of electrochemical cells are connected in parallel to said electrical load.

24. A manually powered apparatus for converting mechanical energy to electrical energy comprising:

a mechanical energy input device;

an electrical generator mechanically coupled to said mechanical energy input device;

an electrical load;

a electrical energy storage device electrically interconnected to and between said electrical generator and said electrical load; and

a switching network electrically coupled to said electrical energy storage device, said electrical generator and said electrical load;

said switching network connecting said electrical energy storage device in series to said electrical generator when said mechanical energy input generates mechanical energy to charge said electrical energy storage device; and

said switching network connecting said electrical energy storage device in parallel to said electrical load when said mechanical energy input device stops producing mechanical energy.

25. The apparatus of claim 24 wherein said electrical energy storage device comprises a plurality of electrochemical cells.

26. The apparatus of claim 24 wherein said mechanical energy input device and said switching network comprise a slip clutch switch assembly.

27. The apparatus claim 24 wherein said slip clutch switch assembly comprises:

a slip clutch movable to a first contact position corresponding to said first torque wherein said electrical energy storage device is connected in series to said electrical generator, said slip clutch being movable to a second contact position corresponding to said second torque wherein said electrical energy storage device is connected in parallel to said electrical load.

34. The apparatus of claim 27 further comprising:

a load isolator electrically coupled between said power converter and said ultracapacitor, said load isolator preventing back-current flow from said power converter to said ultracapacitor.

28. A manually operated apparatus for converting mechanical energy into electrical energy comprising:

a crank;

an electrical generator mechanically coupled to said crank, said electrical generator generating electrical energy at a charge voltage, said charge voltage being proportional to mechanical energy supplied by said crank;

an ultracapacitor electrically coupled to said electrical generator receiving and storing said electrical energy, said ultracapacitor supplying said electrical energy at a first voltage level;

an electrical load electrically coupled to said ultracapacitor; and

a power converter electrically coupled to and between said ultracapacitor and said electrical load, said power converter converting said first voltage level from said ultracapacitor to an operational voltage level sufficient to power said electrical load, said first voltage level being at least said operational voltage level.

29. The apparatus of claim 28 further comprising:

a generator switch electrically coupled between said electrical generator and said ultracapacitor, said generator switch selectively coupling said electrical generator to said ultracapacitor when said charge voltage is supplied by said electrical generator.

30. The apparatus of claim 28 further comprising:

a load switch electrically coupled between said power converter and said ultracapacitor, said load switch selectively coupling said ultracapacitor to said power converter to power said electrical load.

31. The apparatus of claim 28 wherein said power converter maintains said operational voltage level to said electrical load so long as said charge voltage is at least a minimum charge voltage level.

32. The apparatus of claim 28 further comprising:

a generator isolator electrically coupled between said electrical generator and said ultracapacitor, said electrical generator isolator preventing back-current flow from said ultracapacitor to said electrical generator.

33. The apparatus of claim 32 wherein said generator isolator comprises a diode.

35. The apparatus of claim 33 wherein said load isolator comprises a diode.

36. The apparatus of claim 28 wherein said crank comprises a ratchet crank.

37. The apparatus of claim 28 wherein said crank comprises a foot crank.