Biodegradable mulch mat

• US 6,293,045 B1
• Filed: 11/05/1999
• Issued: 09/25/2001
• Est. Priority Date: 01/05/1998
• Status: Expired due to Fees

• Current Assignee: Albert W. Morgan
• Original Assignee: Albert W. Morgan
• Inventors: Morgan, Albert W.
• Primary Examiner(s): Poon, Peter M.
• Assistant Examiner(s): Gellner, Jeffrey L.
• Application Number:
  US09/435,136
• Time in Patent Office: 690 Days
• Field of Search: 47/9, 47/10.1 F
• US Class Current: 47/9
• CPC Class Codes: C09K 17/52 Mulches
• CPC Class Codes: Y02A 40/28 specially adapted for farming

Abstract

Mulch mat comprising an air and water-permeable, light-impermeable, open celled, composite of granular material and biodegradable fibers in a binder matrix prepared from a foam precursor. Disclosed biodegradable fibers include cellulosic fibers such as shredded wood, straw, shredded paper, wood pulp, cotton fiber, shredded corn stalks and moss; protein fibers such as hair and gelatin; and synthetic polymer such as vinyl polymer fibers and polyamide fibers. Disclosed granular material includes milled hard vegetation such as corn cob, nut shells, seed hulls, seeds, bark and gourds; soil builders such as vermiculite, perlite, sand, diatomaceous earth and gypsum; nutrients such as nitrate compounds, potassium compounds and phosphorus compounds; soil conditioners such as limestone, sulfur and iron sulfate. Useful binders include polysaccharides, polyglycosides, vegetable gums, vinyl polymers, waxes and crosslinkable oils. Useful surfactants include saponin, e.g. extract of Yucca shidigera, and amine surfactants. Slurries of fiber, granular material, binder and surfactant are gas entrained, e.g. by whipping, to provide a foam which is applied to soil around seedlings; the foams dry to a durable, biodegradable mulch mat which suppresses weeds, builds soil, prevents erosion, conserves soil and water and improves soil temperature providing an enhanced growing environment. The mat is effective in suppressing weeds growing below the mat in horticultural gardens. Seeds grown in or on top of the mat can penetrate the mat providing plants growing in artistic or information-conveying, patterned displays on mulch mat.

Claims

1. A garden comprising horticultural plants growing through an air and water-permeable, weed-suppressing, biodegradable mulch mat comprising biodegradable fibers, granules and binder, wherein said binder is more readily decomposed by microorganisms than said fiber and granules and wherein said mulch mat is made from an aqueous foam.

2. A garden according to claim 1 wherein said surface of the mulch mat is substantially three-dimensional.

3. A garden according to claim 2 wherein said mulch mat provides erosion control for a sloped surface of ground.

4. A garden according to claim 1 wherein plants are arranged in a pattern.

5. A garden according to claim 4 wherein said plants are provided in a multi-color pattern.

6. A garden according to claim 1 wherein said mulch mat is multi-colored.

7. A garden according to claim 1 further comprising plants grown from a seed germinating medium on the surface of said mat wherein said plants have roots which penetrate said mat.

8. A garden according to claim 1 further comprising surfactant, soil builder, plant nutrient, soil conditioner, fungicide, bactericide or a mixture thereof.

9. A garden according to claim 1 wherein plants are in a pattern comprising one or more of a letter or a numeral.

10. A garden according to claim 1 wherein plants are a pattern comprising a silhouette.

11. A garden according to claim 1 wherein plants are in a pattern of a smiley face.

12. A method of horticultural planting comprising

(a) arranging a multiplicity of plants in a pattern and applying a foamed, aqueous dispersion of biodegradable fiber, granules and binder to the surface of the soil around said plants so as to provide around said plants an air and water permeable, weed suppressing, biodegradable mulch mat,

(b) applying to the surface of a mulch mat a multiplicity of seeds in plant growing media in a pattern, or

(c) inserting plants through holes made in a mulch mat,

thereby providing a horticultural garden according to claim 1.

13. A method according to claim 12 wherein said plants are in a pattern comprising one or more of a letter or a numeral.

14. A method according to claim 12 wherein plants are a pattern comprising a silhouette.

15. A method according to claim 12 wherein plants are in a pattern of a smiley face.

16. A method according to claim 12 wherein said mulch mat is air and water permeable and comprising biodegradable fibers, granules and binder and wherein the binder is more readily decomposed by microorganis the fibers and granules.

17. A method according to claim 12 wherein said plants are in mulch mat applied to a sloped surface.

18. A method according to claim 12 wherein said mulch mat is multi-colored.

19. A method according to claim 12 wherein said mulch mat further comprises surfactant, soil builder, plant nutrient, soil conditioner, fungicide or bactericide or a mixture thereof.

20. A method according to claim 12 wherein said plants are in a multi-colored pattern.