Joint closure system for foamboards

• US 6,293,069 B1
• Filed: 04/07/2000
• Issued: 09/25/2001
• Est. Priority Date: 04/07/2000
• Status: Expired due to Fees

• Current Assignee: Celotex Corporation
• Original Assignee: Celotex Corporation
• Inventors: Monda, Perry F., Barry, Leon F., Hagan, Joseph R., Cole, William J.
• Primary Examiner(s): Safavi, Michael
• Application Number:
  US09/546,326
• Time in Patent Office: 536 Days
• Field of Search: 523/095, 524/11, 524/59, 524/60, 524/69, 523/099, 523/091, 156/71, 428/53, 428/57, 428/58, 428/316.6
• US Class Current: 52/460
• CPC Class Codes: E04B 1/76 specifically with respect to heat only heat insulation in general F16L59/00
• CPC Class Codes: E04B 1/78 Heat insulating elements E04B1/7662 takes precedence
• CPC Class Codes: E04D 13/1618 with means for fixing the insulating material between the roof covering and the upper surface of the roof purlins or rafters
• CPC Class Codes: E04F 13/0889 characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
• CPC Class Codes: E04H 5/10 Buildings forming part of cooling plants
• CPC Class Codes: Y10T 428/192 Sheets or webs coplanar
• CPC Class Codes: Y10T 428/249981 Plural void-containing components

Abstract

An insulating structure comprises a board of insulating material having two major surfaces, two side edges and top and bottom edges, and facing sheets on each of the major surfaces, and a generally rectangular closure strip having two equal and integral side portions. One side portion is bonded to one of the facing sheets and extends over said facing sheet from the top edge to the bottom edge and inwardly a short distance from one of the side edges of the board. The other side portion extends outwardly away from the board a short distance from said side edge. A plurality of the insulating structures are positioned in abutting relationship to form an insulating envelope covering a wall or roof of a building.

Claims

1. An insulating assembly comprising a plurality of insulating structures lying in abutting relationship for forming an envelope to cover a wall or roof of a building, each structure comprising:

a generally rectangular board of insulating material having two major surfaces and a first facing sheet on one of the surfaces, and a second facing sheet on the other of the surfaces, first and second side edges, and top and bottom edges; and

a generally rectangular closure strip having two equal and integral rectangular side portions comprising a first side portion extending over the first facing sheet from the top edge to the bottom edge and inwardly a short distance from the first side edge of the board, the first side portion being bonded to the first facing sheet, and a second side portion extending outwardly away from the board a short distance from the first side edge,

the second side portion extending over the second side edge of the adjacent insulating structure and being bonded to the first facing sheet of the adjacent insulating structure wherein the insulating structures form an envelope to cover a wall or roof of a metal building, the first facing sheet of each insulating structure facing to the interior of the building, the second facing sheet of each insulating structure facing the exterior of the building, and each second facing sheet being covered by metal sheeting.

2. The insulating assembly of claim 1 wherein the insulating material comprises a foamed plastic.

3. The insulating assembly of claim 1 wherein the insulting material comprises a polyurethane or polyisocyanurate foam.

4. The insulating assembly of claim 1 wherein bonding of the first and second side portions of the closure strip to the respective first facing sheets is accomplished by means of pressure sensitive adhesive.

5. The insulating assembly of claim 4 wherein the closure strip comprises a flexible plastic foam.

6. The insulating assembly of claim 5 wherein the closure strip has a width of about 1.5 to 4 inches.

7. The insulating assembly of claim 1 wherein the first and second facing sheets are each aluminum foil.

8. The insulating assembly of claim 1 wherein the insulating material comprises a polyurethane or polyisocyanurate foam.

9. The insulating assembly of claim 8 wherein bonding of the first and second side portions of the closure strip to the respective first facing sheets is accomplished by means of pressure sensitive adhesive.

10. The insulating assembly of claim 9 wherein the closure strip comprises a flexible plastic foam.

11. The insulating assembly of claim 10 wherein the closure strip has a width of about 1.5 to 4 inches.

12. An insulating structure adapted to be positioned adjacent similar structures in edge-to-edge relationship to cover a wall or roof of a building, the structure comprising:

a generally rectangular board of insulating material having two major surfaces and a first facing sheet on one of the surfaces, and a second facing sheet on the other of the surfaces, first and second side edges, and top and bottom edges; and

a generally rectangular closure strip having two equal and integral rectangular side portions comprising a first side portion extending over the first facing sheet from the top edge to the bottom edge and inwardly a short distance from the first side edge of the board, the first side portion being bonded to the first facing sheet, and a second side portion extending outwardly away from the board a short distance from the first side edge, the surface of the second side portion which extends outwardly from the bonded surface of the first side portion being covered by a strip of a pressure sensitive adhesive,

the pressure sensitive adhesive being covered by a release tape.

13. The insulating structure of claim 12 wherein the insulating material comprises a foamed plastic.

14. The insulating structure of claim 12 wherein the insulating material comprises a polyurethane or polyisocyanurate foam.

15. The insulating structure of claim 12 wherein the first side portion of the closure strip is bonded to the first facing sheet by means of a strip of a pressure sensitive adhesive.

16. The insulating structure of claim 13 wherein the closure strip comprises a flexible plastic foam.

17. The insulating structure of claim 16 wherein the closure strip has a width of about 1.5 to 4 inches.

18. The insulating structure of claim 16 wherein the closure strip has a width of about 2 inches and said strip of pressure sensitive adhesive has a width of about ¾

inch.