Ink level sensing device and method therefor

• US 6,293,143 B1
• Filed: 03/23/2000
• Issued: 09/25/2001
• Est. Priority Date: 03/23/2000
• Status: Expired due to Term

• Current Assignee: Funai Electric Co., Ltd. (Funai Electric Holdings Company Limited)
• Original Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Inventors: Denton, Gary Allen, Routt, Wilson Morgan Jr.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): LOO, DENNIS S
• Application Number:
  US09/534,828
• Time in Patent Office: 551 Days
• Field of Search: 732/93, 732/90.R, 347/7, 347/84, 347/95, 250/227.11, 250/573, 116/227, 399/27, 137/386
• US Class Current: 73/293
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17573 using optical means for ink level indication
• CPC Class Codes: G01F 23/2921 for discrete levels
• CPC Class Codes: G01F 23/2922 with light-conducting sensing elements, e.g. prisms
• CPC Class Codes: G01F 23/2927 for several discrete levels, e.g. with more than one light-conducting sensing element

Abstract

The invention relates to an ink level sensing apparatus including an ink cartridge having an ink chamber containing ink and having at least one substantially transparent side panel adjacent the ink chamber. A fluorescent material is disposed in the ink chamber, the fluorescent material being substantially insoluble in the ink and having a specific gravity which is sufficiently lower than the ink to provide an interface between the ink and the fluorescent material. A relatively narrow band light source for emitting light at a first wavelength along a light path through the substantially transparent side panel of the ink cartridge is provided for exciting the fluorescent material. A photosensor for receiving light emitted from a fluorescent material at a second wavelength when the excited fluorescent material crosses the light path is provided, wherein the first and second wavelengths are substantially different. The apparatus provides a means for sensing ink level in an ink cartridge in a reliable relatively inexpensive way.

Claims

1. An ink level sensing apparatus comprising an ink cartridge having an ink chamber containing ink and having at least one substantially transparent side panel adjacent the ink chamber, a fluorescent material in the ink chamber, the fluorescent material being substantially insoluble in the ink and having a specific gravity which is sufficiently lower than the ink to provide an interface between the ink and the fluorescent material, a relatively narrow band light source for emitting light at a first wavelength along a light path through the substantially transparent side panel of the ink cartridge, the emitted light being sufficient to excite the fluorescent material and a photosensor for receiving light emitted from a fluorescent material at a second wavelength when the excited fluorescent material crosses the light path, wherein the first and second wavelengths are substantially different.

2. The ink level sensing apparatus of claim 1 further comprising a filter for transmission therethrough a fluorescent emission having a wavelength above about 700 nanometers while absorbing or reflecting light having a wavelength ranging from about 300 to about 700 nanometers.

3. The ink level sensing apparatus of claim 2 wherein the filter has a wavelength transmission therethrough ranging from above about 800 to about 1000 nanometers.

4. The ink level sensing apparatus of claim 1 wherein the light source emits light at a wavelength ranging from about 500 to about 650 nanometers.

5. The ink level sensing apparatus of claim 1 wherein the fluorescent material comprises a fluorescent dye dissolved in a hydrophobic solvent.

6. The ink level sensing apparatus of claim 5 wherein the hydrophobic solvent is selected from the group consisting of ethanol, hexane, heptane, octane and dimethyl sulfoxide.

7. The ink level sensing apparatus of claim 1 wherein the fluorescent material comprises a liquid dye dispersed in a wax compound.

8. The ink level sensing apparatus of claim 1 wherein the fluorescent material comprises a hollow article having an exposed surface and having a fluorescent dye coating on the exposed surface thereof.

9. The ink level sensing apparatus of claim 1 wherein the fluorescent material emits light of a wavelength ranging from about 800 to about 1000 nanometers when excited by the light source.

10. The ink level sensing apparatus of claim 9 wherein the light source emits light at a wavelength ranging from about 500 to about 650 nanometers.

11. A method for sensing a liquid ink level in an ink jet cartridge which comprises

providing an ink cartridge comprising a closed body having an interior chamber and at least one substantially transparent side panel, the ink cartridge containing in the interior chamber ink and a fluorescent material which is substantially insoluble in the ink, the fluorescent material having a specific gravity which is sufficiently lower than the ink to provide an interface between the ink and the fluorescent material,

attaching the cartridge to a cartridge body of an ink jet printer,

disposing a level sensing device containing light source and a photosensor on the cartridge body adjacent the substantially transparent side panel of the ink jet cartridge,

activating the light source to provide a light path through the substantially transparent panel into the ink chamber of the ink cartridge which light source is sufficient to excite the fluorescent material and

detecting fluorescent emissions having a wavelength substantially longer than the wavelength of the light source by means of the photosensor when the excited fluorescent material crosses the light path.

12. The method of claim 11 wherein the level sensing device contains a filter for transmission therethrough a fluorescent emission having a wavelength above about 700 nanometers while absorbing or reflecting light having a wavelength ranging from about 300 to about 700 nanometers.

13. The method of claim 11 wherein the light source emits light at a wavelength ranging from about 500 to about 650 nanometers.

14. The method of claim 11 wherein the fluorescent material comprises a liquid dye dissolved in a hydrophobic solvent.

15. The method of claim 11 wherein the fluorescent material comprises a liquid dye dispersed in a wax compound.

16. The method of claim 11 wherein the fluorescent material comprises a hollow article having an exposed surface and having a fluorescent dye coating on the exposed surface thereof.

17. An ink level sensing device for an ink jet printer ink supply comprising an ink supply chamber containing ink and having at least one substantially transparent side panel adjacent the chamber, a fluorescent dye composition in the chamber, the fluorescent dye composition being substantially insoluble in the ink and having a specific gravity which is sufficiently lower than the ink to provide an interface between the ink and the fluorescent dye composition, a relatively narrow band light source for emitting light at a first wavelength sufficient to excite the fluorescent dye composition through the substantially transparent side panel of the ink cartridge, a filter for transmission therethrough a fluorescent emission having a wavelength above about 700 nanometers while retarding a flow of wavelength ranging from about 300 to about 700 nm therethrough and a photosensor for receiving light emitted from the excited fluorescent dye composition when the dye composition crosses the light path of the light source.

18. The ink level sensing device of claim 17 wherein the fluorescent dye composition comprises a liquid dye dissolved in a hydrophobic solvent.

19. The ink level sensing device of claim 18 wherein the hydrophobic solvent is selected from the group consisting of ethanol, hexane, heptane, octane and dimethyl sulfoxide.

20. The ink level sensing device of claim 17 wherein the fluorescent dye composition comprises a liquid dye dispersed in a wax compound.

21. The ink level sensing device of claim 17 wherein the fluorescent dye composition emits light at a second wavelength ranging from about 850 to about 1000 nm when excited by the light source.

22. An ink level sensing apparatus for an ink jet printer comprising an ink cartridge having an ink chamber containing ink and an energy-excitable material in the ink chamber, the energy-excitable material being substantially insoluble in the ink and having a specific gravity which is sufficiently lower than the ink so as to provide an interface between the ink and the energy-excitable material at a position in the ink chamber substantially corresponding to the level of the ink in the chamber, an energy source configured for exciting the energy-excitable material in the ink chamber, and a detector for receiving energy from the energy-excitable material and for providing an output indicating the position of the energy-excitable material in the ink chamber.

23. The ink level sensing apparatus of claim 22 wherein the energy-excitable material comprises a fluorescent liquid dye dissolved in a hydrophobic solvent.

24. The ink level sensing apparatus of claim 23 wherein the hydrophobic solvent is selected from the group consisting of ethanol, hexane, heptane, octane and dimethyl sulfoxide.

25. The ink level sensing apparatus of claim 22 wherein the energy-excitable material comprises a fluorescent liquid dye dispersed in a wax compound.

26. The ink level sensing apparatus of claim 22 wherein the energy-excitable material emits light of a wavelength ranging from about 800 to about 1000 nm when excited by the energy source.

27. The ink level sensing apparatus of claim 22 wherein the energy source emits light at a wavelength ranging from about 500 to about 650 nm.

28. The ink level sensing apparatus of claim 22 wherein the energy source and detector are attached adjacent the ink cartridge.

29. The ink level sensing apparatus of claim 22 wherein the energy source and detector are provided at a stationary position in the printer.