Automatic shut-off valve

• US 6,295,661 B1
• Filed: 06/15/2000
• Issued: 10/02/2001
• Est. Priority Date: 04/21/2000
• Status: Expired due to Fees

• Current Assignee: Bromley, Arthur J.
• Original Assignee: Bromley, Arthur J.
• Inventors: Bromley, Arthur J.
• Primary Examiner(s): Fetsuga, Robert M.
• Application Number:
  US09/593,939
• Time in Patent Office: 474 Days
• Field of Search: 450/4, 450/7, 450/9, 449/6, 466/1, 251/295, 137/362
• US Class Current: 4/504
• CPC Class Codes: E04H 4/1236 Bottom drains
• CPC Class Codes: F16K 17/36 actuated in consequence of extraneous circumstances, e.g. shock, change of position
• CPC Class Codes: Y10T 137/6988 Floor installation

Abstract

An automatic shut-off valve for installation on a sing pool or spa main drain. The automatic shut-off valve has a soft gasket, ball, and ball spring between a grate and a housing. The grate is free to reciprocate up and down relative to the housing. Downward reciprocation of the grate urges the ball into sealable engagement with a valve seat in the housing. During operation, a swimmer covers sufficient grate apertures so that the grate is moved downwards as urged by the main drain suction, towards a swimming pool or spa main drain over which the automatic shut-off valve is mounted. The downward motion of the grate urges the ball into sealable engagement with a valve seat in the housing, where it is securely held by the main drain suction. In this fashion, the ball is entrapped instead of the swimmer, thus avoiding possible disembowelment and/or drowning on the part of the swimmer.

Claims

1. An automatic shut-off valve comprising a soft gasket, a ball, and a ball spring disposed between a grate and a housing, said grate comprising a plurality of grate apertures, said soft gasket comprising a soft gasket bore, said housing comprising a housing ball chamber communicating with a housing spring chamber through a valve seat, said ball being sized to sealably seat in said valve seat when said automatic shut-off valve is in a closed position, said ball being disposed substantially within said ball chamber, said ball spring being disposed substantially within said spring chamber, said ball spring urging said ball out of contact with said valve seat, said housing further comprising at least one housing spring chamber aperture through which said spring chamber communicates with an exterior of said housing spring chamber.

2. The automatic shut-off valve of claim 1 wherein said ball is made of material with positive buoyancy.

3. The automatic shut-off valve of claim 2 wherein said grate further comprises an actuator finger, one extreme of said actuator finger being rigidly attached to said grate, the positive buoyancy of said ball urging said ball against an extreme of said actuator finger opposite said grate.

4. The automatic shut-off valve of claim 3 further comprising a means of adjusting a length of said actuator finger.

5. The automatic shut-off valve of claim 4 wherein said means of adjusting a length of said actuator finger comprises an actuator finger male thread sized to mate with a grate threaded bore.

6. The automatic shut-off valve of claim 1 wherein said grate is slidably attached to said housing by means of screws, each said screw extending through a grate screw bore and a corresponding housing screw bore, each said screw comprising a screw upper portion between a screw lower portion and a screw head, each said grate screw bore being sized to slidably admit said screw upper portion but not said screw head, each said housing screw bore being sized to admit said screw lower portion but not said screw upper portion.

7. The automatic shut-off valve of claim 1 wherein said soft gasket further comprises a ramp disposed around its perimeter, whereby automatic pool cleaning apparatus may crawl over said automatic shut-off valve without getting stuck.

8. The automatic shut-off valve of claim 1 wherein said housing ball chamber further comprises a plurality of vanes rigidly attached to its wall and extending substantially perpendicular to its wall, whereby a horizontal position of said ball may be limited to a position substantially over said valve seat, said ball remaining free to reciprocate vertically.

9. The automatic shut-off valve of claim 1 wherein said automatic shut-off valve further comprises a cap hingedly attached to said housing ball chamber by means of a cap hinge, said cap when closed blocking said valve seat, said cap when open resting against an inside wall of said housing ball chamber, said cap being spring-loaded by means of a cap spring into a closed position covering said valve seat.

10. The automatic shut-off valve of claim 9 wherein said cap further comprises a cap groove sized to admit an upper portion of said ball spring when said cap is in a closed position covering said valve seat, whereby said cap may close completely over said valve seat without interference from said ball spring.

11. The automatic shut-off valve of claim 1 further comprising a hair barrier disposed over said grate, said hair barrier covering all said grate apertures, and a means of retaining said hair barrier in position over said grate, said hair barrier being made of porous material pervious to water but not to hair.

12. The automatic shut-off valve of claim 11 wherein said means of retaining said hair barrier in position over said grate comprises a grate lip sized to overlap a perimeter of said hair barrier.

13. The automatic shut-off valve of claim 11 wherein said hair barrier comprises serpentine passages whose minimum width is 0.0008 inches to 0.010 inches.

14. The automatic shut-off valve of claim 1 wherein said grate is slidably attached to said housing by means of screws, each said screw extending through an upper grate screw bore, a lower grate screw bore, and a corresponding housing screw bore, each said screw comprising a screw upper portion between a screw lower portion and a screw head, each said upper grate screw bore being sized to slidably admit said screw head, each said lower grate screw bore being sized to slidably admit said screw upper portion but not said screw head, and each said housing screw bore being sized to admit said screw lower portion but not said screw upper portion.

15. The automatic shut-off valve of claim 1 further comprising a flexible skirt attached to a perimeter of said grate, said flexible skirt being shaped like a Belleville washer whose inside diameter is attached to on upper outside edge of said grate, said flexible skirt extending down and away from said upper outside edge of said grate, whereby automatic pool cleaning apparatus may crawl over said automatic shut-off valve without getting stuck.

16. A method of preventing entrapment and/or disembowelment by pool or spa main drain suction by means of an automatic shut-off valve installed over a main drain, said automatic shut-off valve comprising a ball constrained within a housing and a grate covering said housing, said housing comprising a valve seat sized to sealably seat said ball, said grate comprising grate apertures, said method comprising the steps of:

A. A swimmer in danger of imminent entrapment or disembowelment pressing down on said grate toward said main drain and/or said swimmer covering a sufficient number of said grate apertures for a main drain vacuum to pull said grate downwards toward said main drain;

B. A downward motion of said grate moving said ball into close proximity to said valve seat; and

C. Said main drain vacuum entrapping and holding said ball instead of said endangered swimmer, thus avoiding entrapment and/or disembowelment of said swimmer.

17. The method of claim 16 wherein said automatic shut-off valve further comprises a hair barrier installed over said grate, said hair barrier covering all said grate apertures, and a means of retaining said hair barrier in position over said grate, said hair barrier being a disc of porous material pervious to water but not to hair, and wherein said method comprises the additional step of avoiding hair entanglement in said main drain or said automatic shut-off valve by virtue of said hair barriers.