Exterior finishing panel

• US 6,295,777 B1
• Filed: 03/15/1999
• Issued: 10/02/2001
• Est. Priority Date: 11/19/1997
• Status: Expired due to Term

• Current Assignee: CertainTeed Corp. (Compagnie De Saint-Gobain)
• Original Assignee: CertainTeed Corp. (Compagnie De Saint-Gobain)
• Inventors: Jacobson, David, Hunter, Thomas, Elinski, Randall
• Primary Examiner(s): Stephan, Beth A.
• Assistant Examiner(s): DORSEY, DENNIS
• Application Number:
  US09/268,367
• Time in Patent Office: 932 Days
• Field of Search: 525/19, 525/20, 525/39, 522/33, 527/961, 523/111
• US Class Current: 52/519
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: E04F 13/18 of organic plastics with or without reinforcements or filling materials of plastic-bound fibres or chips E04F13/16 or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles E04F13/0864 takes precedence

Abstract

A plastic sheet exterior finishing panel is provided which includes an inner layer of foamed plastic material and an outer layer of non-foamed plastic material joined to the inner layer and defining a facing surface formed to convey a desired aesthetic effect. At least the outer layer includes at least one organic, cellulosic additive for enabling the facing surface to be painted or stained. The panel may also be supported by at least one rigid support spine disposed at least along a portion of the length of the sheet. The support spine may be formed integrally with the panel. Alternatively, the support spine may be formed as a separate material having a flexural modulus which is greater than the flexural modulus of the thermoplastic sheet so as to stiffen the panel during handling, installation and use; the separate support spine is fastened or bonded to the rear of the panel, or coextruded.

Claims

1. A finishing panel comprising:

an inner layer of foamed plastic material; and

an outer layer of a second plastic material joined to and in direct contact with said inner layer, said outer layer defining a facing surface formed to convey a desired aesthetic effect, and wherein said panel includes at least one elongated siding member, and wherein said panel includes a flange attached to an edge of said panel, and wherein said flange has a planar portion for attachment to a building surface.

2. The panel of claim 1 wherein said panel is an exterior finishing panel suitable for attachment to the exterior of a building.

3. The panel of claim 1 wherein said foamed plastic material and said second plastic material are thermosetting materials.

4. The panel of claim 1 wherein said foamed plastic material and said second plastic material are thermoplastic materials.

5. The panel of claim 4 wherein said foamed plastic material and said second plastic material comprise polyvinyl chloride.

6. The panel of claim 5 wherein said polyvinyl chloride has a tensile strength of about 6000-7500 psi, a percent elongation of about 40-80 percent, a tensile modulus of about 3.5-6×

10⁶ psi and a coefficient of thermal expansion of about 3-10×

10<sup>−

5</sup> inch/inch°

F.

7. The panel of claim 1 wherein at least said outer layer includes at least one cellulosic additive.

8. The panel of claim 7 wherein said at least one cellulosic additive is selected from the group consisting of hardwood fibers, softwood fibers, wood flour, bamboo, rice, sugarcane and recycled paper products.

9. The panel of claim 1, wherein the second plastic is a non-foamed plastic material.

10. The finishing panel of claim 1, wherein the finishing panel consists of at least two overlapping siding members.

11. The finishing panel of claim 1, wherein the inner layer of foamed plastic material includes a cellulosic material.

12. The panel of claim 1 wherein said flange is attached to an upper edge of said panel.

13. The panel of claim 1, wherein panel has a length and a width, the inner layer extends substantially along the entire length of the panel and the entire width of the panel, and the outer layer extends substantially along the entire length of the panel and the entire width of the panel.

14. A finishing panel comprising:

an inner layer of foamed plastic material; and

an outer layer of a second plastic material joined to and in direct contact with said inner layer, said outer layer defining a facing surface formed to convey a desired aesthetic effect, and wherein the panel has a support spine on a rear surface thereof, the support spine comprising an elongated member integrally attached to the inner layer of the panel, and extending along an entire length of the panel, and wherein the support spine projects away from the inner layer and acts as a spacer to hold an intermediate portion of the panel away from a surface to which the panel is mounted.

15. The panel of claim 14, wherein the support spine is formed from a different material than the inner layer and the outerlayer.

16. The panel of claim 14, wherein the inner layer and support spine are formed as part of a single extrusion.

17. The finishing panel of claim 14, wherein the finishing panel comprises two or more connected siding members each having a top and a base, and wherein the support spine projects inwardly away from the base of at least one of the siding members.

18. A finishing panel comprising:

an inner layer of foamed plastic material; and

an outer layer of a second plastic material joined to and in direct contact with said inner layer, said outer layer defining a facing surface formed to convey a desired aesthetic effect, and wherein the panel has a support spine extending along a channel, said channel being located at a top of the panel and being formed to receive a second panel.