Gas concentration measuring apparatus compensating for error component of output signal

• US 6,295,862 B1
• Filed: 11/02/1999
• Issued: 10/02/2001
• Est. Priority Date: 11/02/1998
• Status: Expired due to Term

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Hudu, Satoshi, Suzuki, Toshiyuki, Nakamura, Satoshi, Kawase, Tomoo, Kurokawa, Eiichi
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WIGGINS, JOHN DAVID
• Application Number:
  US09/432,067
• Time in Patent Office: 700 Days
• Field of Search: 73/310.5, 73/232, 73/232.1, 73/310.1, 73/233.2, 73/233.1, 73/310.2, 204/406, 204/410, 204/421, 204/424, 204/425, 204/427, 422/90, 422/94, 422/98
• US Class Current: 73/31.05
• CPC Class Codes: G01N 27/417 using cells , i.e. more than one cell and probes with solid electrolytes
• CPC Class Codes: G01N 27/419 Measuring voltages or currents with a combination of oxygen pumping cells and oxygen concentration cells

Abstract

A gas concentration measuring apparatus is provided which measures the concentration of two kinds of gas components such as O₂ and NOx contained in exhaust gasses of an internal combustion engine of automotive vehicles. The apparatus has a gas sensor which includes a first cell responsive to application of a voltage to discharge O₂ in the exhaust gasses to the outside and produce an electric current as a function of concentration of the discharged O₂ and a second cell responsive to application of a voltage to produce an electric current as a function of concentration of NOx in the exhaust gasses from which the O₂ is discharged by the first cell. The apparatus offsets an error component of the electric current produced by the second cell which depends upon O₂ contained in the exhaust gasses, or which in related operations, depends upon any residual oxygen remaining in the second cell without being discharged by the first cell.

Claims

1. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a diffused resistor into which gasses flow, a first cell responsive to application of a voltage to discharge oxygen contained in the gasses outside said gas concentration sensor, producing a first electric current as a function of concentration of the discharged oxygen, and a second cell responsive to application of a voltage to produce a second electric current as a function of concentration of a specified gas component contained in the gasses from which the oxygen is discharged by the first cell;

a first current measuring circuit measuring the first electric current flowing through the first cell of said gas concentration sensor;

a second current measuring circuit measuring the second electric current flowing through the second cell of said gas concentration sensor; and

a correcting circuit correcting the second electric current measured by said second current measuring circuit based on the first electric current measured by said first current measuring circuit to compensate for an oxygen-caused error component of the second electric current which depends upon the concentration oxygen in the gasses and provide an error-corrected second electric current.

2. A gas concentration measuring apparatus as set forth in claim 1, wherein if the first electric current is defined as Ip and the second electric current is defined as Is, the correcting circuit provides the error-corrected second electric current Isf according to the following equation

3. A gas concentration measuring apparatus as set forth in claim 2, wherein the structural constant Ka is determined by a diffusion coefficient, a shape, and a volume of said diffused resistor, and locations of the first and second cell in the gas concentration sensor.

4. A gas concentration measuring apparatus as set forth in claim 1, wherein said correcting circuit stores correction data representing a relation between the concentration of oxygen in the gasses and the oxygen-caused error component of the second electric current and monitors the first electric current to determine the error-corrected second electric current based on the correction data.

5. A gas concentration measuring apparatus as set forth in claim 4, wherein the correction data is so defined that the concentration of the specified gas component indicated by the second electric -current is decreased as the concentration of oxygen indicated by the first electric current increases.

6. A gas concentration measuring apparatus comprising:

gas concentration sensor including a diffused resistor into which gasses flow, a first cell responsive to application of a voltage to discharge oxygen contained in the gasses outside said gas concentration sensor, producing a first electric current as a function of concentration of the discharged oxygen, and a second cell responsive to application of a voltage to produce a second electric current as a function of concentration of a specified gas component contained in the gasses from which the oxygen is discharged by the first cell; and

a correcting circuit correcting the second electric current flowing through the second cell to compensate for a residual oxygen-caused error component contained in the second electric current which depends upon a quantity of oxygen remaining on the second cell without being discharged by the first cell.

7. A gas concentration measuring apparatus as set forth in claim 6, further comprising an offset current measuring circuit measuring an offset current flowing through the second cell as a function of the quantity of oxygen remaining on the second cell, and wherein said correcting circuit compensates for the residual oxygen-caused error component based on the offset current.

8. A gas concentration measuring apparatus as set forth in claim 7, wherein the second cell is so designed as to produce the offset current plus the second electric current in response to the application of the voltage in a first voltage level range and only the offset current in response to the application of the voltage in a second voltage level range different from the first voltage level range, and wherein said offset current measuring circuit applies the voltage within the second voltage level range to the second cell to measure the offset current.

9. A gas concentration measuring apparatus as set forth in claim 6, wherein the second cell is so designed as to produce the offset current plus the second electric current in response to the application of the voltage in a first voltage level range and only the offset current in response to the application of the voltage in a second voltage level range different from the first voltage level range, and wherein said correcting circuit applies the voltage within the first voltage level range to the second cell to measure the second electric current and applies the voltage within the second voltage level range to the second cell to measure the offset current, said correcting circuit compensating for the residual oxygen-caused error component based on the offset current.

10. A gas concentration measuring apparatus as set forth in claim 9, further comprising a switching circuit switching between a first and a second voltage application mode, in the first voltage application mode, the voltage in the first voltage level range being applied to the second cell, in the second voltage application mode, the voltage in the second voltage level range being applied to the second cell.

11. A gas concentration measuring apparatus as set forth in claim 6 further comprising an electromotive force measuring circuit measuring an electromotive force produced by the second cell as a function of the quantity of oxygen remaining on the second cell, and wherein said correcting circuit offsets the residual oxygen-caused error component of the second electric current based on the electromotive force measured by said electromotive force measuring circuit.

12. A gas concentration measuring apparatus as set forth in claim 11, wherein said electromotive force measuring circuit includes a switch which is turned on to block communication between the second cell of said gas concentration sensor and a voltage source applying the voltage to the second cell, said electromotive force measuring circuit measuring the electromotive force when the switch is turned on.

13. A gas concentration measuring apparatus comprising:

a gas concentration sensor including a diffused resistor into which gasses flow, a first cell responsive to application of a voltage to discharge oxygen contained in the gasses outside said gas concentration sensor, producing a first electric current as a function of concentration of the discharged oxygen, and a second cell responsive to application of a voltage to produce a second electric current as a function of concentration of a specified gas component contained in the gasses from which the oxygen is discharged by the first cell;

a first current measuring circuit measuring the first electric current flowing through the first cell of said gas concentration sensor;

a second current measuring circuit measuring the second electric current flowing through the second cell of said gas concentration sensor; and

a correcting circuit performing a first correcting operation and a second correcting operation, the first correcting operation correcting the second electric current measured by said second current measuring circuit based on the first electric current measured by said first current measuring circuit to compensate for an oxygen-caused error component of the second electric current which depends upon the concentration of oxygen in the gasses, the second correcting operation correcting the second electric current to compensate for a residual oxygen-caused error component contained in the second electric current which depends upon a quantity of oxygen remaining on the second cell without being discharged by the first cell.

14. A gas concentration measuring apparatus as set forth in claim 13, wherein said correcting circuit selectively performing the first and second correcting operations according to given requirements of the first and second correcting operations.

15. A gas concentration measuring apparatus as set forth in claim 13, wherein said first and second current measuring circuits measure the first and second electric currents in a cycle, and wherein said correcting circuit performs the first correcting operation in a first cycle shorter than a second cycle in which the second correcting operation is performed.

16. A gas concentration sensor comprising:

a diffused resistor into which gasses flow;

a first cell responsive to application of a voltage to discharge oxygen contained in the gasses outside said gas concentration sensor, producing a first electric current as a function of concentration of the discharged oxygen; and

a second cell responsive to application of a voltage to produce a second electric current as a function of concentration of a specified gas component contained in the gasses from which the oxygen is discharged by the first cell, the second cell being so designed as to produce an offset current plus the second electric current in response to the application of the voltage in a first voltage level range and only the offset current in response to the application of the voltage in a second voltage level range different from the first voltage level range.

17. A gas concentration sensor as set forth in claim 16, wherein each of the first and second cell includes a first electrode exposed to said diffused resistor and a second electrode located away from the diffused resistor, the first electrode of the first and second cells being made of a material which is inactive with respect to the specified gas component.