Endoluminal device delivery system using axially recovering shape memory material

• US 6,296,622 B1
• Filed: 12/21/1998
• Issued: 10/02/2001
• Est. Priority Date: 12/21/1998
• Status: Expired due to Term

• Current Assignee: Micrus Corporation (Johnson & Johnson)
• Original Assignee: Micrus Corporation (Johnson & Johnson)
• Inventors: Wong, Rose Y., Debeer, Nicholas C., Ferrera, David A., Kurz, Daniel R., Lei, Lok A., Sein-Lwyn, Crystal K.
• Primary Examiner(s): Seidel, Richard K.
• Assistant Examiner(s): Hayes, Michael J
• Application Number:
  US09/218,117
• Time in Patent Office: 1,016 Days
• Field of Search: 604/93.01, 604/95.05, 604/164.03, 604/164.13, 604/530, 604/531, 623/1.11, 623/1.12, 623/1.23, 606/209, 606/194, 606/191, 606/198, 606/151, 606/108
• US Class Current: 604/93.01
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/1214 Coils or wires
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61B 2017/1205 Introduction devices
• CPC Class Codes: A61B 2017/12072 the heat created by laser light
• CPC Class Codes: A61B 2017/12077 Joint changing shape upon application of heat, e.g. bi-metal or reversible thermal memory
• CPC Class Codes: A61B 2018/00005 Cooling or heating of the probe or tissue immediately surrounding the probe
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts

Abstract

The endoluminal device delivery system and method for delivering an endoluminal device within a body lumen uses shape memory material in the form of a tubular collar to engage the endoluminal device during delivery to the desired location. The endoluminal device is engaged internally within the tubular collar either mechanically by crimping the tubular collar around a portion of the endoluminal device, or through an adhesive bond. The tubular collar can be crimped about a rounded portion of the stem of the endoluminal device. Once the endoluminal device is maneuvered through the body lumens to the desired location, it is decoupled from the delivery system by applying heat to the tubular collar of shape memory material. When the tubular collar has been heated to a sufficient temperature, it will transition to a rubbery state and shrink in length, thereby retracting completely back on to the optical fiber, causing the distal end of the optical fiber to engage the endoluminal device and dislodge it from the tubular collar. An interlocking assembly can also be utilized at the stem portion of the endoluminal therapeutic device to releaseably connect the endoluminal therapeutic device to the elongated pusher member. The body of shape memory material can also be bonded to both the pusher member and the endoluminal device, with the tubular collar being scored to break when the tubular collar changes from the stressed configuration to the recovered configuration. A collet can also be mounted to the pusher member and disposed within.

Claims

1. An endoluminal device delivery system for release and deployment of an endoluminal therapeutic device through an elongated catheter within the vasculature of a patient, the endoluminal therapeutic device having a stem portion, the endoluminal device delivery system comprising:

an elongated pusher member having a distal end;

a body of shape memory material mounted to the distal end of the elongated pusher member, said body of shape memory material having a stressed configuration engaging the stem portion of the endoluminal therapeutic device and an axially recovered configuration withdrawn from the stem portion of the endoluminal therapeutic device; and

a stop portion at the distal end of said elongated pusher member, said stop portion being unconnected to said body of shape memory material and said stop portion contacting the stem portion of the endoluminal therapeutic device, whereby when said body of shape memory material changes from said stressed configuration to said recovered configuration said endoluminal therapeutic device is dislodged from said body of shape memory material.

2. An endoluminal device delivery system as recited in claim 1, wherein in said stressed configuration said body of shape memory material is axially stressed to engage the stem portion of the endoluminal therapeutic device.

3. An endoluminal device delivery system as recited in claim 1, wherein in said stressed configuration said body of shape memory material is axially and radially stressed to engage the stem portion of the endoluminal therapeutic device.

4. An endoluminal device delivery system as recited in claim 1, wherein said body of shape memory material has a tubular cross-section forming a tubular collar extending from its proximal end to its distal end and said stop portion is located internally to said tubular collar for, upon shape recovery of said tubular collar, engaging said endoluminal therapeutic device to dislodge said device from said tubular collar.

5. An endoluminal device delivery system as recited in claim 1, wherein said body of shape memory material has a cross-section which is formed to accommodate said endoluminal therapeutic device.

6. An endoluminal device delivery system as recited in claim 1, wherein said body of shape memory material is comprised of a shape memory polymer.

7. An endoluminal device delivery system as recited in claim 6, wherein said body of shape memory material is comprised of polyurethane.

8. An endoluminal device delivery system as recited in claim 1, wherein said body of shape memory material is comprised of a nickel titanium alloy.

9. An endoluminal device delivery system as recited in claim 1, wherein the stem portion of the endoluminal therapeutic device includes an extension formed to engage said body of shape memory material.

10. An endoluminal device delivery system as recited in claim 1, wherein the endoluminal therapeutic device is mechanically engaged by said body of shape memory material.

11. An endoluminal device delivery system for release and deployment of an endoluminal therapeutic device through an elongated catheter within the vasculature of a patient, the endoluminal device delivery system comprising:

an endoluminal therapeutic device having a therapeutic portion and a stem portion, said stem portion including at least one rounded member;

an elongated pusher member having a distal end;

a body of shape memory material mounted to the distal end of the elongated pusher member, said body of shape memory material having a stressed configuration engaging said at least one rounded member of the stem portion of the endoluminal therapeutic device and an axially recovered configuration withdrawn from said at least one rounded member of the stem portion of the endoluminal therapeutic device; and

a stop portion at the distal end of said elongated pusher member, said stop portion being unconnected to said body of shape memory material and said stop portion contacting the stem portion of the endoluminal therapeutic device, whereby when said body of shape memory material changes from said stressed configuration to said recovered configuration said endoluminal therapeutic device is dislodged from said body of shape memory material.

12. An endoluminal device delivery system as recited in claim 11, wherein in said stressed configuration said body of shape memory material is axially stressed to engage said stem portion of the endoluminal therapeutic device.

13. An endoluminal device delivery system as recited in claim 11, wherein in said stressed configuration said body of shape memory material is axially and radially stressed to engage said stem portion of the endoluminal therapeutic device.

14. An endoluminal device delivery system as recited in claim 11, wherein said body of shape memory material has a tubular cross-section forming a tubular collar extending from its proximal end to its distal end and said stop portion is located internally to said tubular collar for, upon shape recovery of said tubular collar, engaging said endoluminal therapeutic device to dislodge said device from said tubular collar.

15. An endoluminal device delivery system as recited in claim 11, wherein said body of shape memory material has a cross-section which is formed to accommodate said endoluminal therapeutic device.

16. An endoluminal device delivery system as recited in claim 11, wherein said body of shape memory material is comprised of a shape memory polymer.

17. An endoluminal device delivery system as recited in claim 16, wherein said body of shape memory material is comprised of polyurethane.

18. An endoluminal device delivery system as recited in claim 11, wherein said body of shape memory material is comprised of a nickel titanium alloy.

19. An endoluminal device delivery system as recited in claim 11, wherein said stem portion of the endoluminal therapeutic device includes an extension formed to engage said body of shape memory material.

20. An endoluminal device delivery system as recited in claim 11, wherein the endoluminal therapeutic device is mechanically engaged by said body of shape memory material.

21. An endoluminal device delivery system as recited in claim 11, wherein said at least one rounded member comprises a substantially rounded coil of wire.

22. An endoluminal device delivery system as recited in claim 11, wherein said at least one rounded member comprises a plurality of substantially rounded coils of wire.