One-piece battery incorporating a circulating fluid type heat exchanger

• US 6,296,968 B1
• Filed: 06/08/1999
• Issued: 10/02/2001
• Est. Priority Date: 06/11/1998
• Status: Expired due to Term

• Current Assignee: Saft Finance Sarl (Totalenergies Se)
• Original Assignee: Alcatel SA (Nokia Corporation)
• Inventors: Verhoog, Roelof
• Primary Examiner(s): Kalafut, Stephen
• Assistant Examiner(s): Martin, Angela J.
• Application Number:
  US09/327,534
• Time in Patent Office: 847 Days
• Field of Search: 429/61, 429/62, 429/71, 429/72, 429/81, 429/82, 429/88, 429/149, 429/154, 429/163, 429/120, 296/231, 296/232
• US Class Current: 429/120
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: F28F 3/12 Elements constructed in the shape of a hollow panel, e.g. with channels F28D1/02, F28D1/03 take precedence
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6567 Liquids
• CPC Class Codes: H01M 50/112 Monobloc comprising multiple compartments
• CPC Class Codes: H01M 50/26 Assemblies sealed to each other in a non-detachable manner
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y10T 29/49108 Electric battery cell making
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

A one-piece battery comprises a tank divided into cells each receiving an electrode assembly, closure means for the tank and a circulating fluid type heat exchanger facing the relatively larger faces of the electrode assembly. The fluid flows in a compartment defined by two flanges which incorporate a fluid inlet orifice communicating with a common inlet manifold and a fluid outlet orifice communicating with a common outlet manifold. The tank comprises at least two units and each unit comprises at least one cell delimited by walls. The wall facing a relatively larger face of the electrode assembly constitutes one of the flanges. Each unit further incorporates a portion of an inlet and outlet manifold. The units are fastened together so that the flanges when placed face-to-face form a sealed circulation compartment and the portions of the same manifold are aligned with each other.

Claims

1. A one-piece battery comprising a tank divided into cells each receiving an electrode assembly, closure means for said tank and a circulating fluid heat exchanger facing relatively larger faces of said assembly, wherein said fluid flows in a compartment defined by two flanges, said compartment has a fluid inlet orifice communicating with a common inlet manifold and a fluid outlet orifice communicating with a common outlet manifold, said tank comprises at least two units, each unit comprises at least one of said cells delimited by at least one wall facing a relatively larger face of said assembly that constitutes one of said flanges, each unit further comprises a portion of said inlet manifold and said outlet manifold, and said units are fastened together so that said flanges when placed face-to-face form a sealed circulation compartment and said portions of the same manifold are aligned with each other.

2. The battery claimed in claim 1 wherein the units at the ends of said battery are connected on the side opposite the other units to a plate constituting one of said flanges.

3. The battery claimed in claim 1 wherein said closure means are in the lower part of said tank and constitute a bottom fixed and sealed to said tank.

4. The battery claimed in claim 1 wherein said inlet manifold and said outlet manifold are on the face of said tank opposite said closure means.

5. The battery claimed in claim 1 wherein at least one of said flanges incorporates a plurality of ribs and said ribs form chicanes for causing said fluid to flow in said compartment alternately in one direction and the opposite direction.

6. A method of manufacturing a battery as claimed in any one of the preceding claims, comprising the following steps:

at least two of said units are molded in one piece,

said units are placed side-by-side so that said flanges are pressed together and said manifold portions match up,

the periphery of said compartment formed by said flanges and the walls of said manifold portions are welded and sealed to obtain said tank,

an electrode assembly is introduced into each cell, and

said bottom is welded to said tank.

7. The method claimed in claim 7 wherein, after welding and sealing the periphery of said compartment formed by said flanges and the walls of said manifold portions, a plate constituting a flange is welded to each end to obtain said tank.