Stable, reliable capacitive oil deterioration and level sensor

• US 6,297,733 B1
• Filed: 11/10/2000
• Issued: 10/02/2001
• Est. Priority Date: 11/10/2000
• Status: Expired due to Fees

• Current Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Original Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Inventors: Park, Kyong M.
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): TANG, SON M
• Application Number:
  US09/710,588
• Time in Patent Office: 326 Days
• Field of Search: 340/450.3, 340/450, 340/451, 340/450.2
• US Class Current: 340/450.3
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A reliable capacitive oil deterioration and level sensor has a conductive housing member that includes a conductive shielding member defining a ground electrode, and a conductive inner member defining a measuring electrode. The shielding member protects the sensor from moving objects that could adversely affect its performance. The housing member is adapted to provide a fluidic connection between an oil container and a space between the ground electrode and the measuring electrode. The sensor also includes electronics adapted to employ this capacitor geometry to generate signals indicative of a degree of deterioration and a level of the oil within the gap. The electronics further include at least one isolating capacitor to eliminate a flow of current between the electrodes that may cause a build up of material on the two electrodes that define the capacitor. This build up of unwanted material may cause an undesirable effect in the sensor output signal.

Claims

1. A reliable capacitive fluid deterioration and level sensing system comprising:

a housing member comprising of an outer conductive shielding member, said shielding member having an inner surface defining a ground electrode, wherein the conductive shielding member precludes interference by adjacent metallic structures, said shielding member having at least one inlet port for a fluid, the housing member further having a threaded outer surface adapted to be threaded to a fluid container;

a conductive inner member with an outer surface defining a measuring electrode, said inner member being secured within said housing member and spaced from the shielding member by an insulating material to allow the fluid from the inlet port to occupy said space, such that said ground electrode and said measuring electrode define a fluid deterioration and level sensor variable capacitor;

said outer conductive shielding member at least partially extending over the outer end of said conductive inner member;

said shielding member substantially enclosing said conductive inner member and extending over the greater portion of and more than half of the combined areas of said measuring electrode and the gap between electrodes, both as viewed from the sides and as viewed from the outer end of said conductive inner member;

an electrical connector structure adapted to provide an electrical interface; and

electronics positioned within said housing member, said electronics being electrically connected to said fluid deterioration and level sensor capacitor, and said electrical connector structure, said electronics being adapted to generate a fluid deterioration output signal and a fluid level output signal employing said fluid deterioration and level sensor capacitor, and to provide said signals to the electrical connector structure.

2. The system according to claim 1, wherein the fluid container is an oil pan in an internal combustion engine.

3. The system according to claim 1, wherein said shielding member is cylindrical.

4. The system according to claim 1, wherein said inner member is cylindrical.

5. The system according to claim 1, wherein the space between shielding member and inner member is cylindrical.

6. The system according to claim 1, wherein the inner member is a metallic member.

7. The system according to claim 1, wherein the electronics provide an analog output signal.

8. The system according to claim 1, wherein the electronics include at least one isolating capacitor for eliminating a flow of direct current between the electrodes.

9. The system according to claim 8, wherein the isolating capacitor is in series with at least one capacitor.

10. The system according to claim 1, wherein the electronics have two separate isolating capacitors for eliminating a flow of direct current between the electrodes, a first isolating capacitor in series with a reference capacitor, and a second isolating capacitor in series with the variable capacitor.

11. A reliable capacitive fluid deterioration and level sensing assembly comprising:

a housing member having a threaded outer surface adapted to be threaded to a fluid container;

an outer conductive cylindrical member secured to said housing member, said outer conductive cylindrical member defining a ground electrode, and further having at least one inlet port for a fluid;

an inner conductive cylindrical member defining a measuring electrode and secured within said housing member, the inner cylindrical member being spaced from the outer cylindrical member to allow the fluid to occupy said space, such that the ground electrode and the measuring electrode define a fluid deterioration and level sensor capacitor; and

a shielding structure secured to said outer conductive cylindrical member to substantially enclose the inner electrode except for fluid flow openings, and extending over substantially more than half of the area of the inner electrode and the gap between electrodes at the sides and at the outer end of said inner electrode, said cylindrical members having a control axis and said shielding structure extending inwardly over one end of said measuring electrode toward said axis, wherein the shielding structure precludes interference by adjacent metallic structures, thereby permitting reliable operation of the fluid deterioration and level sensor capacitor.

12. The assembly according to claim 11, wherein the housing member is made of metal.

13. The assembly according to claim 11, wherein the fluid container is an oil pan in an internal combustion engine.

14. The assembly according to claim 11, wherein said space between the electrodes is cylindrical.

15. The assembly according to claim 11, wherein the inner member is made of metal.

16. The assembly according to claim 11, wherein the shielding structure is cylindrical.

17. A reliable capacitive fluid deterioration and level sensing assembly comprising:

a housing member having a threaded outer surface adapted to be threaded to a fluid container;

an outer conductive member secured to said housing member, said outer conductive member defining a ground electrode, and further having at least one inlet port for a fluid;

an inner conductive member defining a measuring electrode and secured within said housing member, the inner member being spaced from the outer member to allow the fluid to occupy said space, such that the ground electrode and the measuring electrode define a fluid deterioration and level sensor capacitor; and

a shielding structure secured to said outer conductive member to substantially enclose the inner electrode except for fluid flow openings, and extending over substantially more than half of the area of the inner electrode and the gap between electrodes as viewed from the sides and as viewed from the outer end of said inner electrode, wherein the shielding structure precludes interference by adjacent metallic structures, thereby permitting reliable operation of the fluid deterioration and level sensor capacitor.

18. The assembly according to claim 17, wherein said outer member is cylindrical.

19. The assembly according to claim 17, wherein said inner member is cylindrical.

20. The assembly according to claim 17, wherein the shielding structure is cylindrical.