Electric brake system for a motor vehicle

• US 6,299,261 B1
• Filed: 06/11/1999
• Issued: 10/09/2001
• Est. Priority Date: 06/12/1998
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Weiberle, Reinhard, Blessing, Peter
• Primary Examiner(s): Oberleitner, Robert J
• Assistant Examiner(s): SICONOLFI, ROBERT
• Application Number:
  US09/330,956
• Time in Patent Office: 851 Days
• Field of Search: 303/122.04, 303/122.05, 303/DIG.9, 303/20, 307/10.1, 318/362, 244/110.H, 244/110.V, 244/110.A, 244/111
• US Class Current: 303/20
• CPC Class Codes: B60K 28/16 responsive to, or preventing, skidding of wheels brake control systems for vehicle drive stability B60T8/1755; arrangements responsive to a speed condition for adjusting wheel braking force B60T8/32; control of vehicle driving stability otherwise than by controlling the propulsion unit only B60W30/02; preventing wheel slippage by reducing power in rail vehicles B61C15/00
• CPC Class Codes: B60T 13/74 with electrical assistance or drive
• CPC Class Codes: B60T 17/22 Devices for monitoring or checking brake systems; Signal devices
• CPC Class Codes: B60T 2270/406 Test-mode; Self-diagnosis
• CPC Class Codes: B60T 2270/408 Hierarchical failure detection
• CPC Class Codes: B60T 2270/413 Plausibility monitoring, cross check, redundancy
• CPC Class Codes: B60T 2270/82 Brake-by-Wire, EHB
• CPC Class Codes: B60T 8/885 using electrical circuitry
• CPC Class Codes: B60W 2050/021 Means for detecting failure or malfunction
• CPC Class Codes: Y10S 303/09 Plural processors

Abstract

An electric brake system for a motor vehicle includes a first unit which receives operating signals from at least one driver-operated brake operating element and determines the setpoints for controlling the wheel brakes on the basis of the operating signals. The electric brake system also includes second units assigned to the wheel brakes of the motor vehicle to convert the setpoints into control signals for the wheel brakes. The second units are each assigned individually to an individual wheel brake, and each includes a self-monitoring microcomputer system. At least one of the second units is assigned to the front wheel brakes, and at least one unit is assigned to the rear wheel brakes. At least the second unit assigned to the front wheel brakes is redundantly connected to the other units via two communication systems.

Claims

1. An electric brake system for a motor vehicle including a plurality of wheel brakes, comprising:

a unit for receiving operating signals from at least one driver-operated brake operating element and for determining setpoints for controlling the plurality of wheel brakes on the basis of the operating signals; and

a plurality of units assigned to the plurality of wheel brakes of the motor vehicle and for converting the setpoints into control signals for the plurality of wheel brakes, wherein;

each one of the plurality of units for converting the setpoints is assigned to a corresponding one of the plurality of wheel brakes, and

each one of the plurality of units for converting the setpoints includes a self-monitoring microcomputer system.

2. An electric brake system for a motor vehicle including a plurality of wheel brakes associated with a plurality of wheels, comprising:

a unit for receiving operating signals from at least one driver-operated brake operating element and for determining setpoints for controlling the plurality of wheel brakes on the basis of the operating signals;

a plurality of units assigned to the plurality of wheel brakes of the motor vehicle and for converting the setpoints into control signals for the plurality of wheel brakes;

a processing unit for determining setpoints for each one of the plurality of wheels; and

at least two communication systems, wherein;

the plurality of wheel brakes includes front wheel brakes and rear wheel brakes,

at least one of the plurality of units assigned to the plurality of wheel brakes is assigned to the front wheel brakes,

at least another one of the plurality of units assigned to the plurality of wheel brakes is assigned to the rear wheel brakes, and

the at least one of the plurality of units assigned to the front wheel brakes is redundantly connected to the unit for receiving operating signals and the processing unit via the at least two communication systems and the at least one of the plurality of units assigned to the front wheel brakes receives power from at least two power sources.

3. An electric brake system for a motor vehicle including a plurality of wheel brakes associated with a plurality of wheels, comprising:

a unit for receiving operating signals from at least one driver-operated brake operating element and for determining setpoints for controlling the plurality of wheel brakes on the basis of the operating signals, the unit for receiving operating signals including a computer channel for relaying setpoints for each axle of the motor vehicle;

a plurality of units assigned to the plurality of wheel brakes of the motor vehicle and for converting the setpoints for controlling the plurality of wheel brakes into control signals for the plurality of wheel brakes;

a processing unit for determining setpoints for each one of the plurality of wheels;

at least two communication systems for interconnecting the unit for receiving operating signals, the plurality of units assigned to the plurality of wheel brakes, and the processing unit;

a drive unit;

a control unit for controlling the drive unit; and

a third communication system for connecting the processing unit to the control unit, wherein, when an error occurs in the computer channel of the unit for receiving operating signals;

the processing unit relays to the plurality of units assigned to the plurality of wheel brakes the setpoints relayed by the computer channel for each axle of the motor vehicle, instead of relaying the setpoints for each one of the plurality of wheels to the plurality of units assigned to the plurality of wheel brakes.

4. The brake system according to claim 3, wherein:

the plurality of wheel brakes includes front wheel brakes and rear wheel brakes,

at least one of the plurality of units assigned to the plurality of wheel brakes is assigned to the front wheel brakes,

at least another one of the plurality of units assigned to the plurality of wheel brakes is assigned to the rear wheel brakes,

the at least one of the plurality of units assigned to the front wheel brakes is redundantly connected to the unit for receiving operating signals and the processing unit via the at least two communication systems, and

a minimum of the at least another one of the plurality of units assigned to the rear wheel brakes is connected via one of the at least two communication systems to the at least one of the plurality of units assigned to the front wheel brakes, to the unit for receiving operating signals, and to the processing unit.

5. The brake system according to claim 3, further comprising:

at least two power supplies connected to the at least one of the plurality of units assigned to the front wheel brakes.

6. The brake system according to claim 3, wherein the plurality of units assigned to the plurality of wheel brakes of the motor vehicle include a microcomputer system and a monitoring component.

7. The brake system according to claim 6, wherein the microcomputer system includes a first logic level for calculating at least control functions for the plurality of wheel brakes.

8. The brake system according to claim 7, wherein the microcomputer system includes a second logic level for checking at least an accuracy of the control function calculation performed by the first logic level.

9. The brake system according to claim 8, wherein the microcomputer system includes a third logic level for performing at least one sequence check of a program of the first logic level and of a program of the second logic level on the basis of a query-response communication with the monitoring component.

10. The brake system according to claim 9, wherein the monitoring component includes a fourth logic level for checking an accuracy of a result of the at least one sequence check and for determining a query on which the at least one sequence check is based.

11. The brake system according to claim 3, wherein the plurality of units assigned to the plurality of wheel brakes check an accuracy of a measured value for at least one of a wheel brake application force and a braking torque on the basis of an analytical redundancy.

12. The brake system according to claim 11, wherein the check performed by the plurality of units assigned to the plurality of wheel brakes is performed on the basis of a comparison of the measured value for at least one of the wheel brake application force and the braking torque with a reference value derived from an angle of rotation variable in one of an area of one of the plurality of wheel brakes and a current through an electric motor of a brake actuator.

13. The brake system according to claim 11, wherein the check performed by the plurality of units assigned to the plurality of wheel brakes is performed on the basis of a comparative analysis of one of a delay and a slip of the plurality of wheels in a partial braking range by comparing a difference between corresponding values of two of the plurality of wheels with a calculated reference value.