Control strategy for an automatic transmission

• US 6,299,565 B1
• Filed: 11/18/1999
• Issued: 10/09/2001
• Est. Priority Date: 11/18/1999
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Jiang, Hong, Jain, Pramod Kumar, Sankpal, Balaram G.
• Primary Examiner(s): Estremsky, Sherry
• Assistant Examiner(s): Lewis, Tisha D.
• Application Number:
  US09/442,604
• Time in Patent Office: 691 Days
• Field of Search: 477/34, 477/97, 477/143, 475/128, 475/122
• US Class Current: 477/143
• CPC Class Codes: B60W 2050/0011 Proportional Integral Differential [PID] controller
• CPC Class Codes: B60W 2540/16 Ratio selector position
• CPC Class Codes: B60W 2710/027 Clutch torque
• CPC Class Codes: B60W 30/18027 Drive off, accelerating from standstill
• CPC Class Codes: B60W 30/18063 Creeping
• CPC Class Codes: F16D 2500/10412 Transmission line of a vehicle
• CPC Class Codes: F16D 2500/1045 Friction clutch
• CPC Class Codes: F16D 2500/1085 Automatic transmission
• CPC Class Codes: F16D 2500/3026 Stroke
• CPC Class Codes: F16D 2500/30426 Speed of the output shaft
• CPC Class Codes: F16D 2500/3058 Cooling oil pressure
• CPC Class Codes: F16D 2500/3067 Speed of the engine
• CPC Class Codes: F16D 2500/30802 Transmission oil properties
• CPC Class Codes: F16D 2500/30806 Engaged transmission ratio
• CPC Class Codes: F16D 2500/30816 Speed of the input shaft
• CPC Class Codes: F16D 2500/3101 Detection of a brake actuation by a sensor on the brake brake pedal actuation F16D2500/31426
• CPC Class Codes: F16D 2500/3108 Vehicle speed
• CPC Class Codes: F16D 2500/50206 Creep control
• CPC Class Codes: F16D 2500/5045 Control of engine at idle, i.e. controlling engine idle conditions, e.g. idling speed
• CPC Class Codes: F16D 2500/50858 Selecting a Mode of operation
• CPC Class Codes: F16D 2500/70626 : PID control
• CPC Class Codes: F16D 2500/7109 : Pulsed signal; Generating or processing pulsed signals; PWM, width modulation, frequency or amplitude modulation
• CPC Class Codes: F16D 48/06 : Control by electric or electronic means, e.g. of fluid pressure
• CPC Class Codes: F16D 48/066 : Control of fluid pressure, e.g. using an accumulator F16D48/062, F16D48/068 take precedence

Abstract

An automatic control strategy for use with a multiple-ratio transmission in an automotive vehicle driveline in which the crankshaft of an internal combustion engine is connected directly to torque input elements of multiple-ratio gearing without an intervening hydrokinetic torque converter. The strategy is adapted especially for use with a wet auto clutch to provide forward or reverse drive engagement during vehicle launch and during transient damping of driveline disturbances. The strategy makes it possible to control the clutches to achieve maximum vehicle acceleration by controlling the engine speed so that it operates at maximum torque throughout the useful engine speed range for any given engine throttle position. The entry and exit conditions for each drive mode are determined by the strategy so that optimum drive-away performance and optimum shift control, as well as soft clutch engagement and full clutch engagement, can be achieved.

Claims

1. A method and control strategy for controlling engagement of a friction cluctch in an automotive vehicle driveline having a throttle-controlled internal combustion engine and a geared transmission defining torque flow paths between the engine and a driven shaft, a driver-controlled ratio range selector for selecting forward ratio range, reverse and neutral, the clutch being disposed between the engine and torque input elements of the gearing, the transmission including an electronic controller for varying the torque-transmitting capacity of the clutch in response to changes in driveline variables;

the control strategy for the controller including establishing multiple operating modes for the transmission that are discrete, one with respect to the other;

establishing entry conditions for the driveline variables for entry into each operating mode;

establishing exit conditions for the driveline variables for exiting each operating mode;

measuring driveline input operating variables and driveline output operating variables; and

transferring the measured operating variables to the electronic controller;

the electronic controller responding to the measured operating variables to control the torque-transmitting capacity of the clutch consistent with each of the discrete operating modes whereby quick and smooth engagement of the friction clutch is effected;

wherein the operating modes include a stroke mode, a creep mode, a drive-away mode, a shift mode, a soft-lock mode, a hard-lock mode and tip-in and tip-out modes.

2. The method and control strategy set forth in claim 1 including the step of exiting the stroke mode and entering the creep mode when the input speed for the clutch is less than about 1200 rpm and the stroke mode is completed whereby vehicle creep is established when the transmission ratio range selector is not in neutral or park.

3. The method and control strategy set forth in claim 1 including the step of exiting the creep mode and entering the drive-away mode when the clutch input speed is less than about 1200 rpm and the engine throttle position is greater than about 2.5 percent thereby providing a smooth vehicle launch with maximum acceleration feel for a given engine throttle position.

4. The method and strategy set forth in claim 1 including the step of exiting the stroke mode and entering the drive-away mode when the clutch input speed is less than about 1200 rpm and the stroke mode is completed and the throttle position is greater than about 2.5 percent;

the method and strategy including further the step of exiting the stroke mode and entering the soft-lock mode when the clutch input speed is greater than about 1200 rpm and the stroke is completed.

5. The method and strategy set forth in claim 1 including the step of exiting the soft-lock mode and entering the drive-away mode when the clutch input speed is less than about 1100 rpm and the throttle position is greater than about 2.5 percent and the clutch slip is greater than about 50 rpm;

and

exiting the soft-lock mode and entering the shift mode when the transmission is engaging in a ratio change.

6. The method and strategy set forth in claim 1 including the step of exiting the soft-lock mode and entering the hard-lock mode when the vehicle speed is greater than about 50 mph.

7. The method and strategy set forth in claim 1 including the step of exiting the hard-lock mode and entering the soft-lock mode when the vehicle speed is less than about 45 mph;

and

exiting the hard-lock mode and entering the shift mode when the clutch is fully applied.

8. The method and strategy set forth in claim 1 including the step of exiting the soft-lock mode and entering the drive-away mode when the clutch input speed is less than about 1100 rpm and the throttle position is greater than 2.5 percent and the clutch slip is greater than about 50 rpm;

and

exiting the drive-away mode and entering the soft-lock mode when the clutch input speed is greater than about 1300 rpm.

9. The method and strategy set forth in claim 1 including the step of exiting the drive-away mode and entering the creep mode when the clutch input speed is less than about 1200 rpm and the throttle position is less than about 1.5 percent.

10. A method and control strategy for controlling engagement of a friction clutch in an automotive vehicle driveline having throttle-controlled internal combustion engines and general torque flow paths between the engine and a driven shaft, the clutch being disposed between the engine and torque input elements of the gearing, the transmission including an electronic controller and a solenoid-operated clutch pressure control valve for varying the torque-transmitting capacity of the clutch in response to changes in driveline variables;

the control strategy for the controller including establishing multiple operating modes for the transmission that are discrete, one with respect to the other;

establishing entry conditions for the driveline variables for entry into each operating mode;

establishing exit conditions for the driveline variables for exiting each operating mode;

measuring driveline input operating variables and driveline output operating variables;

transferring the measured operating variables to the electronic controller;

transferring to the solenoid-operated clutch control valve an electronic signal to effect a response to the measured operating variables to control actuating pressure for the clutch consistent with each of the discrete operating modes whereby quick and smooth engagement of the friction clutch is effected;

wherein the operating modes include a stroke mode, a creep mode, a drive-away mode, a shift mode, a soft-lock mode, a hard-lock mode and tip-in and tip-out modes.

11. The method and control strategy set forth in claim 10 including the step of exiting the stroke mode and entering the creep mode when the input speed for the clutch is less than about 1200 rpm and the stroke mode is completed.

12. The method and control strategy set forth in claim 10 including the step of exiting the creep mode and entering the drive-away mode when the clutch input speed is less than about 1200 rpm and the engine throttle position is greater than about 2.5 percent.

13. The method and strategy set forth in claim 10 including the step of exiting the stroke mode and entering the drive-away mode when the clutch input speed is less than about 1200 rpm and the stroke mode is completed and the throttle position is greater than about 2.5 percent;

the method and strategy including further the step of exiting the stroke mode and entering the soft-lock mode when the clutch input speed is greater than about 1200 rpm and the stroke is completed.

14. The method and strategy set forth in claim 10 including the step of exiting the soft-lock mode and entering the drive-away mode when the clutch input speed is less than about 1100 rpm and the throttle position is greater than about 2.5 percent and the clutch slip is greater than about 50 rpm;

exiting the soft-lock mode and entering the shift mode when the transmission is engaging in a ratio change; and

exiting the soft-lock mode and entering the top-in and tip-out modes when the rate of change of throttle position is less than about 0.5°

/sec. or greater than about 2°

/sec.

15. The method and strategy set forth in claim 10 including the step of exiting the soft-lock mode and entering the hard-lock mode when the vehicle speed is greater than about 50 mph.

16. The method and strategy set forth in claim 10 including the step of exiting the hard-lock mode and entering the soft-lock mode when the vehicle speed is less than about 45 mph;

and

exiting the hard-lock mode and entering the shift mode when the clutch is fully applied.

17. The method and strategy set forth in claim 10 wherein, during the initial part of the drive-away mode, output torque and engine speed profiles are shaped by controlling engine speed to a desired profile using a closed-loop controller, whereby the engine speed profile can be customized.

18. The method and strategy set forth in claim 10 wherein, during the initial part of the drive-away mode, output torque and engine speed profiles are shaped thereby providing a clutch capacity profile base launch feel.

19. The method and strategy set forth in claim 10 wherein, during the initial part of the drive-away mode, the output torque and engine speed profiles are shaped thereby providing a launch feel that emulates a manual transmission launch feel.