Electromagnetic field shielding electric heating pad

• US 6,300,597 B1
• Filed: 04/07/2000
• Issued: 10/09/2001
• Est. Priority Date: 01/21/1997
• Status: Expired due to Term

• Current Assignee: Myoung Jun Lee
• Original Assignee: Myoung Jun Lee
• Inventors: Lee, Myoung Jun
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): DAHBOUR, HENRY
• Application Number:
  US09/545,629
• Time in Patent Office: 550 Days
• Field of Search: 219/211, 219/212, 219/217, 219/528, 219/529, 219/544, 219/546, 219/549, 219/553, 338/214, 338/299, 338/302, 338/303, 338/321
• US Class Current: 219/212
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/004 using zigzag layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/342 heaters used in textiles

Abstract

An electrical heating pad for use with an ungrounded source voltage comprises a heating element arranged in the heating pad and defining a substantially coplanar plane and a fabric outer cover co-planarly enclosing the heating element. The heating element includes a first core made of an insulating material; a first conductive element wound around the first core using the first core as an axis; a second core made of an insulating material arranged in surrounding relation to the first core and the first conductive element; and a second conductive element wound around the second core using the second core as an axis. The first and second conductive elements are connected to each other at one ends and are connected to the ungrounded source voltage at the other ends to at least partially cancel out magnetic field generated from each conductive element. There is at least one shield layer located at one side of the coplanar plane defined by the heating element for substantially shielding electric field. In the heating pad, the second conductive element preferably generates more heat than the first conductive element. In that regard, the second conductive element has a lower total resistance than the first conductive element.

Claims

1. An electrical heating pad for use with an ungrounded source voltage, the heating pad comprising:

a heating element arranged in the heating pad and defining a substantially coplanar plane, the heating element including;

a first core made of an insulating material;

a first conductive element wound around the first core using the first core as an axis;

a second core made of an insulating material arranged in surrounding relation to the first core and the first conductive element; and

a second conductive element wound around the second core using the second core as an axis, wherein the first and second conductive elements are connected to each other at one ends and are connected to the ungrounded source voltage at the other ends to at least partially cancel out magnetic field generated from each conductive element; and

a fabric outer cover coplanarly enclosing the heating element.

2. The electrical heating pad of claim 1, the heating element further comprising an insulating cover that covers the second core and the second conductive element.

3. The electrical heating pad of claim 1, further comprising at least one shield layer located at one side of the coplanar plane defined by the heating element for substantially shielding electric field.

4. The electrical heating pad of claim 3, further comprising two shield layers, each shield layer being located at one side of the coplanar plane defined by the heating element for substantially shielding electric field, wherein both shield layers are electrically connected to each other.

5. The electrical heating pad of claim 1, wherein the first core is made of glass fibers.

6. The electrical heating pad of claim 1, wherein the first conductive element is made with copper having a non-conductive coating.

7. The electrical heating pad of claim 1, wherein the first and second cores are made of a material with high heat transmitting coefficient.

8. The electrical heating pad of claim 7, wherein the second core is made with silicone.

9. The electrical heating pad of claim 1, wherein the first conductive element, when measured at both ends, has resistance of about 60-80 Ohms.

10. The electrical heating pad of claim 1, wherein the second conductive element, when measured at both ends, has resistance of about 20-40 Ohms.

11. The electrical heating pad of claim 1, wherein the first and second conductive elements has a series resistance of about 80-120 Ohms.

12. The electrical heating pad of claim 1, wherein the second conductive element generates more heat than the first conductive element.

13. The electrical heating pad of claim 1, wherein the second conductive element has lower total resistance than the first conductive element.

14. The electrical heating pad of claim 1, further comprising a shield layer adjacent the heating element, wherein the shield layer is a wire mesh made of conductive wire.

15. The electrical heating pad of claim 1, further comprising a shield layer adjacent the heating element, wherein the shield layer is a conductive sheet.

16. An electrical blanket for use with an ungrounded source voltage, the blanket comprising:

a control device connected to the source voltage to control the source voltage in response to a predetermined temperature setting; and

a heating pad comprising

a heating element arranged in the heating pad, the heating element defining a substantially coplanar plane, the heating element including;

a first core made of an insulating material;

a first conductive element wound around the first core using the first core as an axis;

a second core made of an insulating material arranged in surrounding relation to the first core and the first conductive element; and

a second conductive element wound around the second core using the second core as an axis, wherein the first and second conductive elements are connected to each other at one ends and are connected to the ungrounded source voltage at the other ends to at least partially cancel out magnetic field generated from each conductive element; and

a fabric outer cover coplanarly enclosing the heating element.

17. The electrical blanket of claim 16, further comprising at least one shield layer located at one side of the coplanar plane defined by the heating element for substantially shielding electric field.

18. The electrical blanket of claim 17, further comprising two shield layers, each shield layer being located at one side of the coplanar plane defined by the heating element for substantially shielding electric field, wherein both shield layers are electrically connected to each other.

19. The electrical blanket of claim 17, wherein the first and second conductive elements has a series resistance of about 80-120 Ohms.

20. The electrical heating pad of claim 16, wherein the second conductive element has lower total resistance than the first conductive element.