Compact fast battery charger

• US 6,301,132 B1
• Filed: 11/01/2000
• Issued: 10/09/2001
• Est. Priority Date: 10/23/1998
• Status: Expired due to Term

• Current Assignee: Celestica Incorporated
• Original Assignee: Primetech Electronics, Inc. (Celestica Incorporated)
• Inventors: Vandelac, Jean-Pierre
• Primary Examiner(s): HAN, YOUNGHUIE JESSICA
• Application Number:
  US09/704,079
• Time in Patent Office: 342 Days
• Field of Search: 363/16, 363/18, 363/19, 363/20, 363/21.01, 363/55, 363/56.01, 363/56.09, 363/56.1, 363/56.11, 363/56.12, 323/901, 323/908
• US Class Current: 363/56.01
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02M 3/3385 with automatic control of output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: H05K 2201/09063 Holes or slots in insulating substrate not used for electrical connections
• CPC Class Codes: H05K 2201/09972 Partitioned, e.g. portions of a PCB dedicated to different functions; Boundary lines therefore; Portions of a PCB being processed separately or differently
• CPC Class Codes: H05K 2203/0242 Cutting around hole, e.g. for disconnecting land or Plated Through-Hole [PTH] or for partly removing a PTH
• CPC Class Codes: H05K 2203/175 Configurations of connections suitable for easy deletion, e.g. modifiable circuits or temporary conductors for electroplating; Processes for deleting connections
• CPC Class Codes: H05K 3/0047 Drilling of holes
• CPC Class Codes: Y10S 323/908 Inrush current limiters

Abstract

A compact, economical and fast battery charger for Ni-CAD and Ni-MH batteries turns a current source into a controlled voltage source which keys off a signal representative of the voltage level of the battery during the charging process and turns the current source ON and OFF to assure that the battery during the charging process does not exceed a given voltage level. The apparatus includes in par a ballasting resistor in series with the battery to compensate for the low resistance of the battery and an open collector voltage comparator which establishes high and low voltage set points for turning the current source ON and OFF at the appropriate times. The method and apparatus includes a visual display responsive to a signal which produces on the visual display an indication of the state of charge of the battery during a charging cycle. A circuit board has a long U-shaped trace extending around a notch in the board, on each side of each is mounted on battery. The printed circuit board has a trimming resistor arrangement which allows for trimming to be done using a drill.

Claims

1. A current source of the astable type for limiting an output current under overload conditions, said current source including a power MOSFET, wherein:

said power MOSFET has;

a drain connected to a first terminal of a primary winding of a transformer;

a source connected to a first connector of a current sense network; and

a gate connected to a cathode of a Zener diode, a first terminal of a trigger resistor, a first connector of an energy transfer limiting network and a collector of a bipolar npn transistor;

the trigger resistor has a second terminal connected to a second terminal of the primary winding the transformer and an anode of a voltage source;

the voltage source has a cathode connected to a first terminal of a single winding, an emitter of the bipolar npn transistor, a second connector of the current sense network and an anode of the Zener diode;

the single winding has a second terminal which connects to a second connector of the energy transfer limiting network, a first terminal of an input voltage compensation resistor;

the input voltage compensation resistor has a second terminal which connects to the base of the bipolar npn transistor and to a third connector of the current sense network;

a secondary winding of the transformer has a first terminal connected to an anode of a Schottky diode;

wherein the said energy transfer limiting network includes a capacitor with a first terminal which forms the second connector of the energy transfer limiting network and a second terminal which attaches it to a first terminal of the diode, and the diode has a second terminal attached to a first terminal which attaches to both the first terminal of the diode and the second terminal of the capacitor and a second terminal which attaches to a second terminal of the resistor which connection forms the first connector of the energy transfer limiting network, whereby the energy transfer limiting network limits the amount of energy delivered to the gate circuitry and also reduces the transfer of energy from the primary of the transformer to its secondary under overload conditions; and

wherein the current sense network has a first and second resistor and a capacitor, the first and second resistor each have a first terminal which attach to each other and form the first connector of the current sense network;

the capacitor has a first terminal which attaches to a second terminal of the first resistor, which form together the second connector of the current sensing network; and

the capacitor has a second terminal which attaches to a second terminal of the second resistor which form together the third connector of the current sense network.